Fresnel Projection Screen Structure to Minimize Ceiling Reflections

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Solution Overview

Problem

In ultra-short-focus laser projection displays, the specular reflection of incident light on projection screens with Fresnel microstructures leads to ceiling reflection images, detracting from the visual experience.

Innovation Solution

A projection screen design featuring a surface layer with light-transmitting protrusions, including gradually narrowing or expanding portions, reduces specular reflection by diffusing incident light and enhancing viewing angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a projection screen with Fresnel microstructure is used to achieve good brightness and display effect, then illumination intensity is improved, but ceiling reflection images are generated due to specular reflection

Engineering Contradiction:
ImprovebrightnessVSAvoidceiling reflection images
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The invention applies different surface properties to different regions of the projection screen. The surface layer is designed with light-transmitting protrusions that have specific geometric features (gradually narrowing or expanding portions) to create localized light diffusion effects, while other regions maintain their original reflective properties. This local differentiation allows the screen to simultaneously achieve brightness and eliminate ceiling reflections.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention converts the harmful specular reflection into beneficial light diffusion. By designing the surface layer with light-transmitting protrusions that have gradually narrowing or expanding portions, the screen transforms the direct reflected light into diffusely scattered light, thereby eliminating ceiling reflection images while maintaining or even improving the overall display quality.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Adaptability or versatility

If light-transmitting protrusions with gradually narrowing or expanding portions are added to the surface layer, then viewing angles are expanded and light diffusion is enhanced, but device complexity increases

Engineering Contradiction:
Improveviewing anglesVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The surface layer is segmented into multiple light-transmitting protrusions, each with specific geometric features. This segmentation allows the complex light diffusion function to be distributed across multiple simple structural elements, making the overall design more manageable and manufacturable while achieving the desired viewing angle expansion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-transmitting protrusions incorporate curved surfaces (gradually narrowing or expanding portions) instead of flat or angular geometries. These curved surfaces naturally diffuse light in multiple directions, expanding viewing angles without requiring complex multi-component structures. The curvature itself performs the light diffusion function efficiently.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively minimizes ceiling reflection images and improves visual experience by diffusing light, expanding viewing angles, and reducing manufacturing complexity and cost.

Implementation Method 1

The plurality of light-transmitting protrusions are disposed on a surface of the surface layer away from the Fresnel lens layer. At least one light-transmitting protrusion of the plurality of light-transmitting protrusions includes: a body portion and at least one of a gradually narrowing portion or a gradually expanding portion.

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

The projection screen having Fresnel microstructure generally includes a surface layer, a substrate layer, a Fresnel lens layer, and a reflective layer that are sequentially stacked.

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a Fresnel lens layer

Methodology Applied
Scientific EffectFresnel diffraction: Fresnel Diffraction

Data Source

PatentUS12547063B2Projection screen and projection system
Publication Date: 2026.02.10 QINGDAO HISENSE LASER DISPLAY CO LTD
  • US12547063B2 patent drawing
  • US12547063B2 patent drawing
  • US12547063B2 patent drawing

AI summary

A projection screen and a projection system are provided. The projection screen includes a surface layer, at least one substrate layer, a Fresnel lens layer, a reflective layer, and a plurality of light-transmitting protrusions. The surface layer, the substrate layer, the Fresnel lens layer, and the reflective layer are sequentially arranged in a stack manner. The plurality of light-transmitting protrusions are disposed on a surface of the surface layer away from the Fresnel lens layer. At least one light-transmitting protrusion of the plurality of light-transmitting protrusions includes: a body portion and at least one of a gradually narrowing portion or a gradually expanding portion. The gradually narrowing portion or the gradually expanding portion is disposed on a surface of the body portion away from the Fresnel lens layer.