Fresnel Lens Sensing Device Flame-Resistant Housing

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Solution Overview

Problem

Existing sensing devices with Fresnel lenses, when used with passive infrared sensors, fail to provide flame-resistant performance, leading to high costs due to the need for isolated driving circuits.

Innovation Solution

A sensing device with a housing made from flame-resistant material, incorporating a non-isolated driving circuit and a Fresnel lens, which transmits light to a glass window sensor, ensuring flame resistance without blocking light and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a Fresnel lens is used with a passive infrared sensor to implement human body induction, then the sensing function is achieved, but the device fails to pass flammability tests and requires expensive isolated driving circuits

Engineering Contradiction:
Improveflame-resistant performanceVSAvoiddriving circuit isolation requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The housing is divided into a lens holder and a sensor chamber that are physically separated. The lens holder contains the Fresnel lens and can be made of flame-resistant material, while the sensor chamber houses the passive infrared sensor. This segmentation allows the optical path to be isolated from the electronic components, enabling the use of flame-resistant materials in the lens holder without requiring the entire housing to be flame-resistant, thus eliminating the need for expensive isolated driving circuits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A reflective plate is introduced as an intermediary element between the Fresnel lens and the passive infrared sensor. The reflective plate redirects infrared light from the lens to the sensor, allowing the lens to be positioned closer to the external environment where flame-resistant material can be used, while the sensor remains in a protected chamber. This intermediary structure enables the decoupling of the flame-resistant optical component from the electronic sensor components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a flame-resistant housing is used to enclose the sensor and circuit board, then flame-resistant performance is achieved, but light transmission to the sensor may be blocked

Engineering Contradiction:
Improveflame-resistant performanceVSAvoidlight transmission to sensor
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The housing is segmented into distinct functional zones: a lens holder made of flame-resistant material that can be positioned close to heat sources, and a sensor chamber that houses the passive infrared sensor. The segmentation allows the flame-resistant portion to handle thermal exposure while the sensor portion remains protected, maintaining both flame resistance and optimal light transmission conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical path is extended into a three-dimensional configuration using a curved reflective plate that redirects infrared light at angles. This dimensional change in the light path allows the Fresnel lens to be positioned in a location optimized for flame-resistant material usage, while the sensor receives adequate infrared energy through the redirected optical path, maintaining sensing effectiveness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides effective flame-resistant performance while lowering costs by using a non-isolated circuit and maintaining the ability to sense human presence, even in environments with heat from lighting devices.

Implementation Method 1

a Fresnel lens arranged above the sensor and configured to transmit light to the sensor

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a sensor provided with a glass window to transmit light and configured to sense light incident upon the sensor

Methodology Applied
Scientific EffectOptical transmission: Light

Implementation Method 3

The sensor is a passive infrared sensor

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Data Source

PatentUS11971159B2Sensing device and lighting device
Publication Date: 2024.04.30 SAVANT TECHNOLOGIES LLC
  • US11971159B2 patent drawing
  • US11971159B2 patent drawing
  • US11971159B2 patent drawing

AI summary

The application relates to a sensing device and a lighting device. The sensing device comprises a sensor provided with a glass window to transmit light and is configured to sense light incident upon the sensor; a circuit board, wherein one side of the circuit board is provided with the sensor; a Fresnel lens arranged above the sensor and configured to transmit light to the sensor; and a housing made from a flame-resistant material, wherein the housing comprises an accommodation space configured to accommodate the sensor and the circuit board, and the housing is provided with a center hole to expose the glass window. By adopting the technical solution, the sensor has flame-resistant performance.