Fresnel Solar Concentrator Structure for Two-Axis Sun Tracking

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Solution Overview

Problem

Conventional solar concentrator systems face challenges in being energy and cost efficient, and accurately tracking the sun's motion throughout the year due to material usage and structural complexity, particularly with large-scale convex lens systems.

Innovation Solution

A solar energy concentrator system utilizing a supporting structure with Fresnel reflectors and optical trusses that rotate about a polar and declination axis, allowing for efficient tracking of the sun's motion and reducing material usage through a 2-axis concentration method.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If large-scale convex lens systems are used for solar concentration, then optical quality and power collection efficiency are improved, but material usage and structural complexity increase significantly

Engineering Contradiction:
Improvepower collection efficiencyVSAvoidmaterial usage
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent divides the large convex lens system into multiple smaller Fresnel reflector segments arranged in an array. Each segment focuses sunlight independently onto a corresponding PV cell, achieving the same total concentration effect as a single large lens but with reduced material usage and simplified construction of individual components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses multiple copies of identical or similar Fresnel reflector modules rather than one large complex lens. Each module is a replicated unit that can be manufactured independently and assembled into the complete concentrator system, reducing the complexity of individual components while maintaining overall optical quality.

Inventive Principle:
Principle #26Copying

2Productivity

If large-scale convex lens systems are used for solar concentration, then optical quality and power collection efficiency are improved, but device complexity and construction difficulty increase

Engineering Contradiction:
Improveoptical qualityVSAvoidstructural complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system is segmented into multiple independent Fresnel reflector modules, each with its own support structure and tracking mechanism. This segmentation allows each module to be constructed and adjusted independently, reducing the overall structural complexity compared to a single large lens system while maintaining high optical quality through precise alignment of individual segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates dynamic tracking mechanisms that allow the Fresnel reflector array to follow the sun's motion. The modular structure enables independent adjustment of each segment's orientation, providing adaptability to changing solar positions throughout the day and year, which simplifies the overall structural design compared to fixed large-scale systems.

Inventive Principle:
Principle #15Dynamics

3Productivity

If conventional PV systems are scaled by adding more panels, then power output increases, but system cost increases due to additional semiconductor material

Engineering Contradiction:
Improvepower outputVSAvoidsemiconductor material
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent changes the optical concentration parameter by using Fresnel reflectors to concentrate sunlight onto smaller PV cells. This allows the system to generate the same power output with less semiconductor material by increasing the intensity of light on each cell rather than increasing the total cell area, thereby reducing material costs while maintaining productivity.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If paraboloidal reflectors are scaled to increase active area, then power collection increases, but mass of material and construction difficulty increase

Engineering Contradiction:
Improveactive areaVSAvoidmaterial mass
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

Instead of using a single large paraboloidal reflector, the patent segments the reflective surface into multiple smaller Fresnel reflector elements. Each element is lighter and easier to construct, and when arranged in an array, they collectively provide the same active area for light collection, reducing total material mass while maintaining or improving collection efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The Fresnel reflector segments can be manufactured as simpler, lighter-weight components compared to large paraboloidal structures. These segmented elements are easier to produce, install, and replace if needed, reducing both initial material investment and long-term maintenance costs while achieving the required active area for effective power collection.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves energy efficiency and cost-effectiveness by allowing more solar power collection per device, reducing material requirements, and enabling optimal orientation for seasonal solar tracking, thereby enhancing electricity generation from solar energy.

Implementation Method 1

Each module of the plurality of solar modules includes a plurality of Fresnel reflectors. The plurality of reflectors is arranged to focus solar radiation linearly onto a photovoltaic cell or array of photovoltaic cells.

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

Each module of the plurality of solar modules includes a plurality of Fresnel reflectors

Methodology Applied
Scientific EffectFresnel lens principle: Fresnel Lens

Implementation Method 3

The plurality of reflectors is arranged to focus solar radiation linearly onto a photovoltaic cell or array of photovoltaic cells

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 4

The supporting structure is rotatably connected to a plurality of support members and aligned to allow the supporting structure to rotate about a polar axis

Methodology Applied
Scientific EffectAxial rotation:

Implementation Method 5

A plurality of optical trusses is connected to the plurality of solar modules and rotatably connected to the supporting structure to allow the plurality of solar modules to be rotated by the declination axis to track a motion of the of sun through seasons of the year

Methodology Applied
Scientific EffectDeclination rotation:

Data Source

PatentUS7923624B2Solar concentrator system
Publication Date: 2011.04.12 KASK JANET L
  • US7923624B2 patent drawing
  • US7923624B2 patent drawing
  • US7923624B2 patent drawing

AI summary

A solar energy concentrator system includes a supporting structure and a plurality of solar modules coupled to the supporting structure. Each module of the plurality of solar modules includes a plurality of Fresnel reflectors. The plurality of reflectors is arranged to focus solar radiation linearly onto a photovoltaic cell providing two axis concentration. The supporting structure is rotatably connected to a plurality of support members and aligned to allow the supporting structure to rotate about a polar axis. A plurality of optical trusses is connected to the plurality of solar modules and rotatably connected to the supporting structure to allow the plurality of solar modules to be rotated about a declination axis to track a motion of the sun through seasons of the year.