Friction Rock Bolt with Load Absorber for Seismic Anchorage
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Solution Overview
Problem
Existing expansion rock bolts fail to provide sufficient frictional engagement in weak or seismic rock strata, leading to dislodgement under ground kinetic energy and impact loads, as they rely on inadequate frictional contact and are prone to tensile or shear failure.
Innovation Solution
A friction rock bolt assembly with a multi-stage load support arrangement, featuring a symmetrical expander mechanism and radially outer wedging elements for enhanced frictional contact, combined with a load absorber that deforms under impact loads to distribute forces across multiple components, ensuring secure anchorage in boreholes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If friction rock bolts are used for simple insertion, then ease of operation is improved, but reliability deteriorates under seismic loading
Solution Approach 1:
The patent incorporates a load absorber component that deforms under impact loads to dissipate ground kinetic energy before it reaches the anchorage system. This beforehand cushioning mechanism prevents excessive forces from dislodging the rock bolt during seismic events, thereby maintaining reliability while keeping the insertion process simple and tool-free.
2Reliability
If resin or cement anchoring is used to improve bond strength, then reliability is improved, but device complexity and ease of operation deteriorate
Solution Approach 1:
The patent replaces the chemical anchoring systems (resin or cement cartridges requiring mixing and pumping equipment) with a purely mechanical friction-based anchorage system. The rock bolt achieves reliable anchoring through friction between the tube surface and bore wall, eliminating the need for complex chemical anchoring equipment while maintaining sufficient bond strength for the application.
3Reliability
If resin or cement anchoring is used to improve bond strength, then reliability is improved, but ease of operation deteriorates due to equipment requirements
Solution Approach 1:
The patent replaces the cumbersome chemical anchoring process (requiring mixing, pumping, and delivery equipment) with a simple mechanical friction anchorage system. The rock bolt is inserted directly into the borehole and achieves anchoring through friction between the tube surface and bore wall, eliminating the need for complex equipment and improving ease of operation while maintaining reliable bond strength.
4Reliability
If expansion mechanism is added to improve anchorage, then reliability is improved, but device complexity increases
Solution Approach 1:
The patent employs an asymmetrical tube design with a smooth surface portion and a ribbed surface portion at different locations along the tube. This asymmetrical configuration creates varying friction characteristics along the tube length, improving anchorage reliability through differential friction engagement while avoiding the complexity of mechanical expansion mechanisms.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The rock bolt assembly effectively resists ground kinetic energy and impact loads, maintaining secure anchorage even under high energy conditions (25 kJ) by distributing loads across multiple components, preventing dislodgement and failure, and enhancing frictional engagement for improved stability.
Implementation Method 1
a load absorber (55) configured to deform in response to loading forces imparted by the rock strata
Implementation Method 2
the load absorber (55) will absorb some of the load or the energy
Implementation Method 3
This radial expansion is normally facilitated by the tube being split longitudinally and by an expander mechanism being positioned within the tube
Implementation Method 4
a multi-stage load support arrangement, featuring a symmetrical expander mechanism and radially outer wedging elements for enhanced frictional contact
Data Source
Figure 1~3
Figure 2A~6
Figure 7~10
AI summary
A friction rock bolt assembly to frictionally engage an internal surface of the bore formed in rock strata. The rock bolt comprises a loading mechanism provided at a rearward end of the rock bolt having a load absorber to absorb an initial predetermined loading force followed by transfer of the force to a main load element.