Frictional Components for Torque Transmission in Medical Drive Shafts

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Solution Overview

Problem

Minimally invasive medical devices, such as those using high frequency ultrasound and optical imaging, face challenges with non-uniform rotational distortion (NURD) due to variations in friction and inertia along the rotational drive shaft, leading to image distortion and reduced accuracy in 3D scanning and co-registration of images.

Innovation Solution

Incorporating frictional components at the distal end of the rotational drive shaft within the catheter sheath to increase torsional load and reduce NURD by maintaining a uniform frictional contact with the sheath, thereby improving the accuracy of rotational velocity estimation and image reconstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a rotational drive shaft is used to transmit torque to the imaging device, then the imaging device can be rotated for scanning, but non-uniform rotational distortion occurs due to variations in friction and inertia along the shaft

Engineering Contradiction:
Improverotational velocityVSAvoidrotational velocity estimation accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The system incorporates sensors that detect the actual rotational velocity at the distal end of the drive shaft and feeds this information back to a controller. The controller then adjusts the proximal rotation to compensate for friction and inertia variations, ensuring uniform rotational velocity throughout the shaft and eliminating NURD artifacts.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces direct mechanical coupling with a control system that uses feedback signals to adjust rotational motion. Instead of relying solely on mechanical torque transmission, the system uses electronic control to maintain uniform rotational velocity, substituting mechanical precision with controlled feedback adjustment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Length of moving object

If the drive shaft is made longer to reach deeper anatomical structures, then imaging depth is improved, but torque transmission accuracy deteriorates due to increased friction and inertia variations

Engineering Contradiction:
Improvedrive shaft lengthVSAvoidrotational velocity uniformity
Core Design Contradiction:
Length of moving objectVSMeasurement precision

Solution Approach 1:

The feedback mechanism continuously monitors rotational velocity at the distal end of the drive shaft and adjusts proximal rotation accordingly. This allows the system to maintain accurate rotational control even with longer drive shafts, as the feedback loop compensates for increased friction and inertia variations that occur with greater length.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If frictional components are added to improve torque transmission, then rotational velocity uniformity is improved, but device complexity increases

Engineering Contradiction:
Improverotational velocity estimation accuracyVSAvoidcatheter structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical friction-reduction mechanisms with a simpler feedback control system. Instead of using elaborate mechanical arrangements to minimize friction, the system uses electronic sensors and controllers to detect and correct rotational velocity variations, reducing overall device complexity while maintaining precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively minimizes NURD, enhancing the geometric accuracy of images and improving the co-registration of multiple imaging modalities, such as ultrasound and optical coherence tomography, by maintaining consistent rotational velocity and reducing vibrations along the drive shaft.

Implementation Method 1

one or more frictional components mounted in said elongate hollow sheath located generally in said distal end portion and bearing radially outwards to be in frictional contact with an inner surface of said elongate hollow sheath

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10729376B2Medical device with means to improve transmission of torque along a rotational drive shaft
Publication Date: 2020.08.04 SUNNYBROOK HEALTH SCI CENT
  • US10729376B2 patent drawing
  • US10729376B2 patent drawing
  • US10729376B2 patent drawing

AI summary

The present invention provides minimally invasive imaging probe/medical device having a frictional element integrated therewith for reducing non-uniform rotational distortion near the distal end of a medical device, such as an imaging probe which undergoes rational movement during scanning of surrounding tissue in bodily lumens and cavities.