Front-Adjustable Roller Assembly for Compact Appliance Height Setting
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Solution Overview
Problem
Existing roller systems for domestic appliances require significant installation space and do not allow for easy height adjustment from the front side, making it difficult to adjust the appliance's height after it is positioned in a kitchenette where the back side is inaccessible.
Innovation Solution
A roller system with a compact design featuring a housing, a turning lever, a tension arm, and a set screw that allows for height adjustment by pivoting the turning lever, where the rotating axis of the roller also serves as the pivoting axis of the tension arm, enabling low-force height adjustment from the front side.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a conventional height adjustment mechanism with an inclined plane is used, then height adjustment is possible, but the installation space required is large
Solution Approach 1:
The patent combines multiple functions into a single compact mechanism. The tension arm serves both as a structural support element and as the height adjustment mechanism itself. By integrating the adjustment function directly into the existing structural components (turning lever, tension arm, set screw), the design eliminates the need for separate inclined plane mechanisms, thereby reducing installation space while maintaining height adjustment capability.
Solution Approach 2:
The patent employs a dynamic adjustment mechanism where the tension arm can pivot between different positions. The set screw allows the tension arm to be locked at various angles, enabling continuous height adjustment. This dynamic system replaces static inclined plane structures with a movable, multi-position mechanism that achieves the same height adjustment function in a more space-efficient manner.
2Reliability
If multiple separate components are used for height adjustment, then the mechanism is robust, but the device complexity increases
Solution Approach 1:
The patent merges multiple components into an integrated assembly. The turning lever, tension arm, set screw, and roller are combined into a unified height adjustment mechanism where each element serves multiple functions. The tension arm both supports the roller and provides the adjustment mechanism, while the set screw simultaneously acts as a locking device and an adjustment actuator, thereby reducing component count while maintaining robustness.
Solution Approach 2:
The patent designs components with multiple functions to reduce overall complexity. The tension arm serves as both a structural support element and the primary adjustment mechanism. The set screw functions both as a locking device and as the actuator for height adjustment. This multi-functionality approach reduces the number of separate components needed while maintaining mechanism reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a simple, inexpensive, and space-efficient roller system that allows for comfortable height adjustment with minimal components, enabling easy manipulation of the appliance even when positioned in a kitchenette.
Implementation Method 1
a set screw (22) to be seated at the base (12) and being in thread engagement with a thread provided at the tension arm (20)
Implementation Method 2
a turning lever (16) which is attached at its one free end to the housing (14) in such a manner that it is pivotable around a pivoting axis (15)
Implementation Method 3
a roller (18) which is attached to the other free end of the turning lever (16) in such a manner that it is rotatable around a rotating axis (19)
Data Source
Figure 1
Figure 2~3
AI summary
Roller system (10) to be installed at a base (12) of a domestic appliance, such as an oven, a dishwasher or the like, said roller system (10) comprising a housing (14) to be fixed at the base (12); a turning lever (16) pivotingly attached at its one free end to the housing (14); a roller (18) rotatably attached to the other free end of the turning lever (16); a tension arm (20) pivotingly attached to the turning lever (16), and a set screw (22) to be seated at the base (12) and being in thread engagement with a thread provided at the tension arm (20), wherein the roller system (10) is designed in such a manner that, when installed at the base (12) of a domestic appliance, the actuation of the set screw (22) leads to a pivoting of the turning lever (16) and thus to a height adjustment of the roller (18).