Front Lens Shutter Mount for IR Imaging Uniformity

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Solution Overview

Problem

Uncooled IR imaging systems face challenges with spatial non-uniformity due to DC background signals, temperature differences, and imperfections in the focal plane array (FPA) caused by the conventional shutter placement, which affects signal-to-noise ratio and dynamic range.

Innovation Solution

A shutter is positioned in front of the lens, allowing internal radiant flux to reach the FPA during calibration and generating a spatially uniform reference image signal, which is then used to correct open-state image signals for external scene radiation, compensating for pixel-to-pixel non-uniformities and offsets between shutter states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the shutter is positioned at the rear of the lens block (conventional placement), then the calibration can be performed, but spatial non-uniformity occurs due to temperature differences between the shutter and internal housing, and blemishes in the FPA sensing window are more pronounced

Engineering Contradiction:
Improvespatial uniformityVSAvoidnon-uniformity and noise
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The shutter is inverted from its conventional position at the rear of the lens block to a position in front of the lens. This inversion allows the shutter to block external radiation before it enters the optical path, while still permitting internal radiant flux to reach the FPA during calibration, thereby eliminating spatial non-uniformity and reducing the impact of FPA sensing window imperfections

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The shutter acts as an intermediary element positioned in front of the lens that mediates between external radiation and the internal optical path. During calibration, it allows internal flux to pass through to the FPA, and during operation, it blocks external radiation, thereby controlling the radiation environment and improving image uniformity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If DC background signals are removed by AC coupling or subtraction methods, then the DC background is eliminated, but the signal-to-noise ratio is not improved and may be degraded

Engineering Contradiction:
ImproveDC background signalVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The system performs preliminary calibration by capturing a reference image with the shutter closed (blocking external radiation) before actual imaging. This reference image contains only internal radiant flux and is used to correct subsequent open-shutter images, thereby removing DC background signals while preserving the signal-to-noise ratio through proper calibration rather than simple subtraction

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If the FPA is cooled to cryogenic temperatures, then background noise is reduced and high signal-to-noise ratio is achieved, but the system becomes expensive and complex

Engineering Contradiction:
Improvebackground noiseVSAvoidcooling system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical cryogenic cooling system with an optical calibration approach. By positioning the shutter in front of the lens and using reference image calibration, the system achieves uniformity correction without requiring complex cooling mechanisms, thereby reducing system complexity while maintaining acceptable performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces non-uniformities and noise, improving the signal-to-noise ratio and dynamic range by allowing internal flux to be accounted for during calibration, thereby enhancing image uniformity and reducing thermal noise.

Implementation Method 1

a lens that is configured to focus light or radiation onto a focal plane array (FPA)

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

A shutter is interposed between the lens and the FPA, and operates to prevent a scene from imaging on the FPA

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 3

Microbolometers are another type of IR FPA, which operate near room temperature

Methodology Applied
Scientific EffectInfrared Radiation: Infrared Radiation

Implementation Method 4

A thermoelectric cooler can be attached to the back of the FPA, and a temperature controller and sensing scheme is employed to stabilize the temperature of the FPA and its housing at room temperature

Methodology Applied
Scientific EffectPeltier Effect: Peltier Effect

Implementation Method 5

A shutter is positioned in front of the lens, allowing internal radiant flux to reach the FPA during calibration and generating a spatially uniform reference image signal

Methodology Applied
Scientific EffectThermal Radiation: Thermal Radiation

Data Source

PatentUS8436905B2Front lens shutter mount for uniformity correction
Publication Date: 2013.05.07 BAE SYSTEMS INFORMATION ANDELECTRONIC SYSTEMS INTEGRATION INC
  • US8436905B2 patent drawing
  • US8436905B2 patent drawing
  • US8436905B2 patent drawing

AI summary

An imaging system comprising a lens, a detector array (e.g., focal plane array), a signal processing module and a shutter, wherein the shutter is positioned in front of the lens (between the lens and the scene being imaged). This front lens shutter mount configuration allows offset correction to compensate for internal radiant flux and other deficiencies associated with conventional systems.