Integrated Residential Bin Washer Assembly for Front-Load Refuse Vehicles

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Solution Overview

Problem

Existing residential refuse bin washing systems are slow, labor-intensive, and expose operators to traffic hazards, with dedicated vehicles or trailers limiting their utilization and efficiency.

Innovation Solution

A container assembly for a front load refuse collection vehicle equipped with a residential bin washing system, allowing for semi-automated or automated operation, enabling the vehicle to wash bins while in transit, with features like a lifter arm, spray conduits, and fluid management systems for efficient sanitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a stationary or trailer-mounted bin washing system is used, then the washing function is provided, but the operator must manually handle each bin and the process is relatively slow

Engineering Contradiction:
Improvewashing speedVSAvoidmanual handling requirement
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent combines the bin washing system with a front-load refuse collection vehicle, merging two previously separate functions (refuse collection and bin washing) into a single integrated vehicle. This allows the system to perform both refuse collection and bin washing operations without requiring separate vehicles or manual handling of bins by operators.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The automated bin washing system allows the vehicle to wash bins autonomously without requiring the operator to manually handle each bin. The system uses automated mechanisms to position bins, apply wash fluid, and remove debris, thereby eliminating the need for manual handling while maintaining washing functionality.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If a dedicated trailer or truck is used for bin washing, then the washing function is provided, but the vehicle utilization is limited and equipment efficiency is reduced

Engineering Contradiction:
Improvevehicle utilizationVSAvoidequipment efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent modifies a front-load refuse collection vehicle to perform multiple functions: refuse collection and bin washing. By integrating the washing system into the existing vehicle structure, the vehicle can switch between collection mode and washing mode, thereby increasing vehicle utilization and reducing the need for dedicated washing vehicles or trailers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If an operator manually handles bins for washing, then the washing process can be completed, but the operator is exposed to traffic hazards and the process is labor-intensive

Engineering Contradiction:
Improveoperator safetyVSAvoidwashing rate
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The automated washing system allows the vehicle to perform washing operations autonomously without requiring the operator to manually handle bins. The system uses automated mechanisms to position bins, apply wash fluid, and remove debris, thereby eliminating operator exposure to traffic hazards while maintaining washing productivity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical handling of bins by operators with an automated mechanical washing system. The automated system uses hydraulic or electric actuators to position bins and apply wash fluid, substituting the operator's manual labor with automated mechanical systems that are safer and more efficient.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If a stationary washing system is used, then bins can be washed, but the system requires dedicated infrastructure and cannot operate mobile

Engineering Contradiction:
Improvemobile operation capabilityVSAvoidsystem integration requirement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the bin washing system with a front-load refuse collection vehicle, combining two previously separate functions (refuse collection and bin washing) into a single integrated vehicle. This allows the system to perform both refuse collection and bin washing operations mobiley, eliminating the need for dedicated stationary infrastructure while managing system complexity through integration.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances operational efficiency and safety by allowing faster bin washing without manual handling, increasing vehicle utilization, and providing dual-purpose functionality for refuse collection vehicles.

Implementation Method 1

the spray conduit being in fluid connection with at least one fluid tank and at least one fluid pump

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

engage the washing system to dispense fluid from the spray nozzle to wash the inside of the residential refuse bin

Methodology Applied
Scientific EffectFluid spray: Fluid Spray

Implementation Method 3

The operator then uses a hydraulic lifter to raise and tip the refuse container into an inverted position over a spray nozzle

Methodology Applied
Scientific EffectHydraulic force: Hydraulic Press

Implementation Method 4

the at least one spray conduit being in fluid connection with at least one fluid tank and at least one fluid pump

Methodology Applied
Scientific EffectPumping: Pump

Data Source

PatentUS20250326576A1Container assembly having residential refuse bin washer system for a front load refuse collection vehicle
Publication Date: 2025.10.23 PERKINS MANUFACTURING CO
  • US20250326576A1 patent drawing
  • US20250326576A1 patent drawing
  • US20250326576A1 patent drawing

AI summary

A container assembly having a residential refuse bin washer system for a front load refuse collection vehicle, the container assembly including a base, a receptacle connected to the base and having side walls, a bottom wall and a drain, the drain being in fluid connection with at least one fluid tank, at least one spray conduit having a distal end extending above the bottom wall, the at least one spray conduit being in fluid connection with at least one fluid tank and at least one fluid pump, and a residential refuse bin lifter assembly, wherein the residential refuse bin lifter assembly is movable between a retracted rest position proximate one of the side walls of the receptacle and a raised and inverted position disposed above the receptacle. The disclosure includes the container assembly in combination with a front load refuse collection vehicle having a container assembly lift apparatus.