Front-Loading Washer Venting Latch Assembly for Mold Prevention

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Solution Overview

Problem

Front-loading washing machines face challenges in effectively managing moisture venting, as existing designs either allow excessive moisture to escape during closed positions, leading to potential mold and mildew issues, or fail to vent adequately when sealed, hindering drying processes.

Innovation Solution

The implementation of a striker mechanism that disengages from the latch to create a gap for venting when the door is closed, and engages to seal the door when locked, utilizing a biasing element and seal to control fluid transport between the door and door frame, facilitating both moisture evaporation and prevention of water ingress during washing cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the seal engages the door to prevent fluid transport, then water ingress is prevented during washing cycles, but moisture venting is insufficient leading to mold and mildew issues

Engineering Contradiction:
Improvesealing effectivenessVSAvoidmold and mildew growth
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The latch mechanism transitions between two dynamic states: a first position where the striker disengages to create a venting gap, and a second position where the striker engages to seal the door. This dynamic switching allows the system to alternate between venting and sealing modes, preventing both mold growth and water ingress.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements periodic action by cycling between venting and sealing states. During wash cycles, the door transitions to a sealed state; during idle periods, it transitions to a vented state. This periodic switching prevents continuous moisture accumulation that leads to mold while ensuring sealing when needed.

Inventive Principle:
Principle #19Periodic action

2Reliability

If the door is sealed to prevent water ingress, then washing effectiveness is improved, but drying processes are hindered due to inadequate venting

Engineering Contradiction:
Improvewater ingress preventionVSAvoiddrying efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The latch mechanism dynamically switches between sealed and vented configurations. During washing operations, the engaged position provides effective sealing for water ingress prevention. During drying phases, the disengaged position creates adequate venting gaps to facilitate moisture escape and improve drying efficiency.

Inventive Principle:
Principle #15Dynamics

3Object-generated harmful factors

If the striker remains disengaged to facilitate venting, then moisture evaporation is improved, but door security and sealing are compromised

Engineering Contradiction:
Improvemoisture accumulationVSAvoiddoor sealing
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The system employs periodic action by alternating between vented and sealed states. During idle periods between wash cycles, the striker remains disengaged to facilitate moisture evaporation and prevent mold growth. When a wash cycle begins, the striker engages to provide reliable sealing, creating a periodic pattern that addresses both venting and sealing requirements.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for controlled venting to prevent mold and mildew while ensuring effective sealing during washing cycles, enhancing the operational efficiency and hygiene of the washing machine.

Implementation Method 1

The biasing element is secured to the door or the door frame and is configured to bias the door away from the door frame

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The seal is disposed on the door frame and is configured to engage the door to prevent fluid transport between the door and the door frame

Methodology Applied
Scientific EffectPhysical Containment: Physical Containment

Data Source

PatentUS11814778B2Venting latch assembly for front-loading washing machine
Publication Date: 2023.11.14 WHIRLPOOL CORP
  • US11814778B2 patent drawing
  • US11814778B2 patent drawing
  • US11814778B2 patent drawing

AI summary

A front-loading washing machine includes a door frame, a latch, a door, a seal, and a striker. The latch is secured to the door frame. The door is rotatably secured to the door frame. The seal is disposed between the door and the door frame. The striker is secured to the door. The striker is configured to disengage the latch in a first configuration while the door is in a closed position such that a gap is formed between the door and the door frame to facilitate venting from an interior of the washing machine. The striker is configured to engage the latch in a second configuration while the door is in the closed position such that the seal closes the gap between the door and the door frame to inhibit venting from the interior of the washing machine.