Front Suspension System for Three-Wheeled Vehicle Leaning Control

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Solution Overview

Problem

Three-wheeled vehicles experience handling deficiencies due to the fundamental differences in geometry and weight distribution compared to two-wheeled motorcycles, making it challenging to achieve stability and control during turns.

Innovation Solution

A front suspension system for three-wheeled vehicles that allows the front wheel to lean in the direction of the turn while maintaining the frame and rear wheel(s) upright, utilizing a configuration of components including lower and upper control arms, a steering knuckle, steering linkage, and a steering arm to enable precise control over the front wheel's orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If three-wheeled vehicles use conventional leaning techniques to mimic two-wheeled motorcycle turning mechanics, then turning capability is achieved, but handling deficiencies and instability occur due to fundamental differences in geometry and weight distribution

Engineering Contradiction:
Improveturning capabilityVSAvoidhandling stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The suspension system is segmented into independent components (upper control arm, lower control arm, steering knuckle, steering linkage) that can move and lean independently. This allows the front wheel assembly to lean during turns while the main vehicle frame remains relatively stable, resolving the contradiction between achieving turning capability and maintaining handling stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suspension system enables dynamic adjustment of the front wheel's camber angle and orientation during turning maneuvers. The control arms and steering linkage work together to allow the front wheel to lean in the direction of the turn while the frame maintains its upright position, improving both turning capability and handling stability simultaneously.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the entire vehicle leans during turns to maintain balance, then two-wheeled motorcycle turning mechanics are replicated, but three-wheeled vehicles experience noticeable handling deficiencies due to altered dynamics

Engineering Contradiction:
Improveturning mechanics adaptabilityVSAvoidhandling control
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

Instead of leaning the entire vehicle, the suspension system applies local quality by allowing only the front wheel and its associated components (steering knuckle, control arms) to lean during turns. The main vehicle frame and rear wheels remain relatively stable. This localized leaning improves handling control while maintaining turning adaptability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The suspension system divides the vehicle into separate functional segments: the front wheel assembly that can lean independently, and the main frame that remains stable. This segmentation allows the front wheel to adapt to turning requirements while the overall vehicle maintains handling stability, resolving the contradiction between adaptability and control.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the front wheel is allowed to lean freely during turns, then tire contact and camber angle are optimized for better traction, but the frame and rear wheel(s) become unstable

Engineering Contradiction:
Improvetraction efficiencyVSAvoidframe stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The suspension system segments the vehicle structure so that the front wheel assembly can lean and adjust camber angle independently to optimize tire contact and traction. Meanwhile, the main frame and rear wheels remain stable due to their separate structural support. This segmentation resolves the contradiction between improving traction efficiency and maintaining frame stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suspension system provides dynamic adjustment of the front wheel's camber angle through the control arms and steering linkage, allowing the tire to maintain optimal contact with the road surface during turns. This dynamic adjustment improves traction efficiency while the rigid frame structure maintains overall vehicle stability, resolving the contradiction between productivity and stability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250115325A1Front suspension system and method for three wheeled vehicle
Publication Date: 2025.04.10 TUGA GLOBAL INC
  • US20250115325A1 patent drawing
  • US20250115325A1 patent drawing
  • US20250115325A1 patent drawing

AI summary

The present technology discloses a front suspension system for a three-wheeled vehicle, comprising a frame, a front wheel with a hub, a steering knuckle on the wheel hub, a lower control arm connecting the frame to the wheel hub, a steering arm attached to the steering knuckle, and a steering linkage linked to the steering arm. This front suspension system allows the three-wheeled vehicle to smoothly transition between an upright posture and a turning posture, where the front wheel leans in the direction of a turn while the frame maintains its upright position. The innovative design enhances stability and maneuverability during turns, providing a safer and more comfortable riding experience for users.