Vehicle Front Visor With Integrated Fastening for Precise Assembly
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Solution Overview
Problem
Precise positioning and installation of front visors in vehicle front assemblies are challenging due to restricted installation spaces and the need for multiple fastening elements, which complicates the assembly process and increases costs.
Innovation Solution
A front visor design with integrated fastening elements on the visor lens allows direct mechanical connection to front assembly elements, eliminating the need for additional mounting devices and reducing the number of components, thereby ensuring precise and compact installation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If multiple separate fastening elements are used to secure the front visor, then the mounting reliability is improved, but the device complexity and installation space requirements increase
Solution Approach 1:
The patent integrates multiple fastening elements directly into the visor lens structure itself, combining what would traditionally be separate mounting components into a unified integrated system. This reduces the number of discrete parts while maintaining secure attachment capability.
Solution Approach 2:
The visor lens is designed to serve multiple functions simultaneously: it provides the primary visual function of the visor while also incorporating integrated fastening elements that perform the mounting function. This multi-functionality eliminates the need for separate dedicated fastening components.
2Reliability
If multiple fastening elements and mounting devices are used, then the mounting reliability is improved, but the number of components and manufacturing costs increase
Solution Approach 1:
By merging the fastening function into the visor lens structure, the patent reduces the total component count. Fewer parts mean lower manufacturing costs, reduced assembly steps, and simplified inventory management while achieving reliable mounting.
3Strength
If traditional mounting elements and holders are used, then the structural strength is improved, but the compactness and space efficiency deteriorate
Solution Approach 1:
The patent combines the mounting function directly into the visor lens structure, eliminating the need for separate holders and mounting elements. This integration achieves secure attachment while minimizing the space required for installation.
Data Source
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AI summary
A front visor (2) of a front assembly (1) of a vehicle is stated. The front visor (2) includes a housing (2c) and a visor lens (2b) with a front which in the mounted state of the front visor (2) is forward-facing and substantially formed flat. On the housing (2c) and/or on the visor lens (2b) at least one fastening element (10, 11, 12, 13, 14, 18, 19, 23) for directly fastening at least one front assembly element (3, 4) to the front visor (2) is formed, which, with respect to the front of the visor lens, is to be arranged substantially laterally. Further, a front assembly (1) and the vehicle comprising the front assembly (1) are stated.