Front-Wheel Air Conveyor Layout for Stable Motorcycle Cooling

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Solution Overview

Problem

The existing air cooling systems in motorcycles, particularly racing ones, face overheating issues due to variability in airflow during braking and acceleration, leading to inefficient engine cooling and increased aerodynamic drag.

Innovation Solution

A damped support system with an air conveyor that surrounds the front wheel, featuring an inlet mouth positioned to capture air independently of the wheel's movement, ensuring consistent airflow to the radiator, and minimizing interference with steering and aerodynamics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the air cooling system mouth is positioned under the cowl and partially covered by the front wheel and suspension, then the aerodynamic drag is reduced, but the engine cooling performance becomes unstable during braking and acceleration

Engineering Contradiction:
Improveaerodynamic dragVSAvoidcooling performance stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The air cooling system is divided into two independent air conveyors: one positioned above the front wheel and another below it. This segmentation allows each conveyor to independently capture airflow from different regions, ensuring that the total cooling airflow remains stable even when the suspension position changes during braking or acceleration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air conveyors are positioned in both vertical and horizontal dimensions relative to the front wheel. By distributing the air intake openings above and below the wheel at different horizontal positions, the system captures airflow from multiple spatial dimensions, compensating for position changes during vehicle operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the radiators are oversized to guarantee adequate cooling during all conditions, then the cooling performance is sufficient, but the overall dimensions, weights and costs increase

Engineering Contradiction:
Improvecooling performanceVSAvoidmotorcycle weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The air conveyors are designed with flexible positioning relative to the front wheel, allowing them to adapt to changes in wheel position during braking and acceleration. This dynamic adaptation ensures consistent cooling airflow without requiring oversized radiators, thereby reducing the overall system weight.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the air conveyor is shaped to surround the front wheel, then the airflow to the radiator is stabilized, but the device complexity increases

Engineering Contradiction:
Improveairflow consistencyVSAvoidair conveyor structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The air conveyor system is segmented into multiple independent air conveyors positioned at different locations around the front wheel. Each conveyor has a relatively simple structure with air intake and outlet openings, but collectively they achieve stable airflow delivery without requiring a single complex surrounding structure.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides uniform engine cooling performance across different riding conditions while reducing aerodynamic drag by maintaining consistent airflow and optimizing heat exchange, thus preventing overheating and improving motorcycle speed.

Implementation Method 1

at least an air conveyor comprising an inlet mouth oriented toward the front of the motorcycle and an outlet mouth faced toward said radiator; said at least an air conveyor being shaped so to conduct the air entering in the inlet mouth toward the outlet mouth

Methodology Applied
Scientific EffectAirflow: Convection

Implementation Method 2

at least one radiator configured to cool at least one liquid of an engine of the motorcycle

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11890924B2Motorcycle forecarriage with improved cooling and relative motorcycle
Publication Date: 2024.02.06 PIAGGIO & C SPA
  • US11890924B2 patent drawing
  • US11890924B2 patent drawing
  • US11890924B2 patent drawing

AI summary

Motorcycle including a damped support to support a front wheel; a handlebar connected to the damped support to steer the front wheel; at least one radiator configured to cool at least one liquid of an engine of the motorcycle; at least one air conveyor comprising an inlet mouth oriented towards the front of the motorcycle and an outlet mouth facing the radiator; the at least one air conveyor being shaped so as to guide the air entering the inlet mouth towards the outlet mouth; wherein the at least one air conveyor is shaped so as to at least partially envelop the front wheel when the motorcycle is viewed from above.