Integrated Front Wheel Drive with Selective Coupling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Vehicles with supplemental electric front wheel drives face challenges in handling and secure grip, especially during slow movements or maneuvering, due to increased weight from additional components, requiring a system that enhances control and reduces effort for riders.

Innovation Solution

Integration of an electric motor and reduction gear within the front wheel, with an actuable coupling allowing selective engagement and disengagement, and a control unit for safe operation, ensuring the electric motor only drives the front wheel when necessary and preventing unintended activation during normal rear wheel drive operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an electric motor is integrated into the front wheel to provide supplemental drive, then the vehicle's off-road capability and maneuverability are enhanced, but the overall vehicle weight increases due to additional components

Engineering Contradiction:
Improveoff-road capabilityVSAvoidvehicle weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The electric motor, reduction gear, and coupling mechanism are merged into a single integrated drive unit that is incorporated within the front wheel structure. This consolidation allows the supplemental electric drive system to be added without proportionally increasing overall vehicle weight, as shared components and integrated design reduce redundant elements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The actuable coupling mechanism allows the electric motor to be dynamically engaged or disengaged from the reduction gear based on driving conditions. This dynamic configuration enables the system to provide supplemental drive only when needed (improving adaptability) while minimizing the operational impact of the additional weight during normal driving modes.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the electric motor is permanently coupled to the reduction gear, then the front wheel can always be driven electrically, but the motor may be inadvertently activated during normal rear wheel drive operation causing unintended braking or interference

Engineering Contradiction:
Improvemaneuvering easeVSAvoidoperational safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The actuable coupling provides a dynamic connection between the electric motor and reduction gear, allowing the system to switch between engaged and disengaged states. This ensures the motor is only connected to the drive train when intentional activation occurs, preventing inadvertent engagement during normal rear-wheel-drive operation while maintaining readiness for maneuvering assistance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The coupling mechanism acts as an intermediary element between the electric motor and reduction gear. This intermediary component controls the transmission of power from the motor to the wheel, allowing selective engagement that prevents direct connection and potential interference during normal operation, while enabling smooth power transfer when activation is intended.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the electric motor is decoupled from the reduction gear during normal operation, then unintended activation is prevented, but the system complexity increases due to additional coupling mechanisms

Engineering Contradiction:
Improveoperational safetyVSAvoiddrive arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coupling mechanism is merged with the existing front wheel drive structure, sharing space and components with the reduction gear and motor mounting arrangements. This integration minimizes the additional complexity introduced by the decoupling capability, as the coupling elements are incorporated into the overall wheel assembly rather than adding separate, standalone mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy and secure maneuvering of vehicles by allowing the electric motor to take over front wheel drive only when needed, preventing unintended activation and ensuring safe operation, thus improving handling and reducing rider exertion, especially on heavy or inclined surfaces.

Implementation Method 1

an electric motor for selectively rotatably driving the front wheel

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a reduction gear which is inserted between the electric motor and the front wheel which is to be driven

Methodology Applied
Scientific EffectMechanical advantage through gear reduction: Gear

Implementation Method 3

an actuable coupling for selectively coupling or decoupling the electric motor to the reduction gear

Methodology Applied
Scientific EffectMechanical coupling: Mechanical Fastener

Data Source

PatentUS10752122B2Motorcycle with an electrically driveable front wheel
Publication Date: 2020.08.25 BAYERISCHE MOTOREN WERKE AG
  • US10752122B2 patent drawing
  • US10752122B2 patent drawing

AI summary

A vehicle with a front wheel and a front wheel of a vehicle is provided. The front wheel is drivable by a first drive arrangement, and a rear wheel of the vehicle is drivable by a second drive arrangement. The first drive arrangement may be integrated into the front wheel, and includes an electric motor for selectively rotatably driving the front wheel, a reduction gear between the electric motor and the front wheel, and an actuable coupling for selectively coupling or decoupling the electric motor to the reduction gear.