Front-Wheel-Drive Robotic Lawnmower Funnel Guide for Long-Grass Cutting

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Solution Overview

Problem

Front wheel driven robotic lawnmowers face inefficiencies in cutting long grass due to the grass being bent by the motor housings before reaching the cutting disc, which can be exacerbated by increasing the wheel distance or diameter, affecting the mower's overall size.

Innovation Solution

A funnel-shaped grass guide is formed by the motor housings, guiding grass directly to the cutting disc without bending, and an adjustable cutting disc position allows for efficient cutting of long grass while maintaining a compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the distance between drive wheel motors is increased or drive wheel diameter is increased to prevent grass bending, then cutting efficiency for long grass is improved, but the overall size of the mower increases significantly

Engineering Contradiction:
Improvecutting efficiency for long grassVSAvoidoverall size of the mower
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The motor housing serves as an intermediary structure that guides grass from the front to the rear of the mower body. By designing the motor housing with a funnel-shaped internal geometry, it acts as a mediator to channel long grass smoothly toward the cutting disc, preventing bending without requiring increased wheel spacing or diameter.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solution moves the grass guidance function from the horizontal plane (wheel spacing) to the vertical and longitudinal dimensions within the motor housing. The funnel-shaped internal structure creates a three-dimensional guidance path that effectively channels grass without increasing the mower's overall footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the motor housing is designed to guide grass directly to the cutting disc, then grass bending is reduced, but the motor housing structure becomes more complex

Engineering Contradiction:
Improvecutting efficiencyVSAvoidmotor housing structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The motor housing performs multiple functions: it houses the drive motor, provides structural support, and simultaneously serves as a grass guide. By integrating the grass guidance function into the existing motor housing structure, the design avoids adding separate complex guidance components while still achieving effective grass channeling.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The grass guidance function is merged with the motor housing structure. The funnel-shaped internal geometry of the motor housing combines the motor enclosure with the grass channeling function, eliminating the need for separate guidance structures and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250204315A1Robotic lawnmower with increased cutting properties
Publication Date: 2025.06.26 HUSQVARNA AB
  • US20250204315A1 patent drawing
  • US20250204315A1 patent drawing
  • US20250204315A1 patent drawing

AI summary

A front wheel driven robotic lawnmower is adapted to run in a forward running direction, the robotic lawnmower comprising a main body part, a plurality of wheels, a rotatable cutting disc that is driven by a cutter motor, and a control unit. At least two front drive wheels are drivably connected to a corresponding electric drive wheel motor that at least partly is contained in a respective motor housing. A corresponding frontmost part of the motor housings in the forward running direction define a front grass receiving opening, and a corresponding rearmost part of the motor housings in the forward running direction define a rear grass receiving opening. A shortest rear distance between the rearmost parts falls below a shortest front distance between the frontmost parts such that corresponding housing wall parts connecting the frontmost parts and the rearmost part form a funnel-shaped grass guide.