Frontal Polymerization Smoke Generation for Non-Incendiary Capsaicinoid Delivery

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current smoke generation devices for military applications are incendiary and pose chemical hazards, and capsaicinoids, which could serve as nonlethal weapons, are difficult to deliver effectively due to their low volatility and insolubility, limiting their use to sprays with limited range and accuracy.

Innovation Solution

A non-pyrotechnic smoke production method using a frontal polymerization reaction with a monomer compound that exothermically polymerizes upon initiation and an initiator compound, where the initiator concentration is at least five percent of the monomer's mass concentration, producing a smoke that mainly comprises thermal decomposition products and includes capsaicinoids to create an organoleptic effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional smoke generation devices (explosively-charged or chemically-reactive) are used, then smoke is produced effectively, but incendiary hazards and toxic compound generation occur

Engineering Contradiction:
Improvesmoke yieldVSAvoidincendiary hazards and toxic compounds
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the fundamental reaction parameters by using frontal polymerization instead of explosive or high-temperature chemical reactions. This reduces the reaction temperature from above 1000°C to below 200°C, eliminating incendiary hazards while maintaining smoke production through controlled monomer polymerization and initiator decomposition

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the typically harmful exothermic polymerization reaction into a beneficial smoke generation mechanism. By controlling the polymerization to proceed at low temperatures and using initiators that decompose into non-toxic smoke particles, the reaction heat that would normally cause combustion is instead utilized to vaporize capsaicinoids and generate visible smoke without incendiary effects

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Ease of operation

If capsaicinoids are delivered by spray, then they can be administered, but accuracy is poor and range is limited

Engineering Contradiction:
Improvedelivery capabilityVSAvoidtargeting accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent uses smoke generation (a pneumatic/dispersive mechanism) instead of spray delivery. The smoke naturally disperses through air currents and can be directed toward targets over longer distances, eliminating the need for precise aiming required by spray delivery while maintaining effective capsaicinoid administration through inhalation or deposition

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Ease of operation

If capsaicinoids are delivered by spray, then they can be administered, but the target must be in close proximity to the user

Engineering Contradiction:
Improvedelivery capabilityVSAvoiddelivery range
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The patent employs smoke as a delivery vehicle that can travel through air over extended distances before dispersing. The smoke plume can be generated at a distance from the target and will naturally drift and deposit capsaicinoids along its path, allowing the user to remain at a safe distance while still achieving effective delivery, unlike spray which requires close proximity

Inventive Principle:
Principle #29Pneumatics and hydraulics

4Quantity of substance

If traditional smoke devices are used, then smoke is generated, but the reactions produce much more heat than necessary

Engineering Contradiction:
Improvesmoke productionVSAvoidreaction temperature
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent fundamentally changes the reaction temperature parameter from the thousands of degrees required by traditional smoke devices to below 200°C through frontal polymerization. This temperature control is achieved by using controlled monomer conversion and initiator decomposition rates, allowing smoke generation with minimal excess heat production

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach generates smoke with lower reaction temperatures, reducing incendiary hazards, achieving high smoke yield and obscuration while being non-toxic and non-pyrotechnic, with capsaicinoids providing an irritant effect without the risks associated with traditional smoke devices.

Implementation Method 1

a monomer compound that exothermically polymerizes upon initiation

Methodology Applied
Scientific EffectExothermic polymerization: Exothermic Reaction

Implementation Method 2

initiator compound that initiates polymerization of the monomer compound

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 3

initiating a frontal polymerization reaction by heating a composition comprising a monomer compound that exothermically polymerizes upon initiation

Methodology Applied
Scientific EffectFrontal polymerization:

Data Source

PatentEP3606893B1Capsaicinoid smoke
Publication Date: 2021.02.24 KNOWFLAME
  • EP3606893B1 patent drawingFigure 1
  • EP3606893B1 patent drawingFigure 2A~2F
  • EP3606893B1 patent drawingFigure 3~4B

AI summary

A smoke producing method and device of the present disclosure produces a non-incendiary, organic-polymerization based, smoke-producing reaction. Some versions of the smoke are effective carriers for capsaicinoid compounds. The method of generating smoke comprises initiating a frontal polymerization reaction by heating a composition comprising a monomer compound that exothermically polymerizes upon initiation with an initiator compound and an initiator compound that initiates polymerization of the monomer compound. The polymerization of the monomer compound is exothermic, and in one embodiment the concentration of initiator compound is at least five percent of the concentration of monomer compound. The smoke mainly comprises thermal decomposition products of the initiator compound.