Frozen Tissue Processor with Magnetic Stirring for Reagent Homogeneity

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Solution Overview

Problem

The standard frozen section procedure for examining human tissues during surgery faces challenges such as poor microscopy image quality, operator skill dependence, temperature and reagent homogeneity issues, lack of standardization, and environmental influences, leading to unreliable diagnostic results, especially for fatty tissues like breast tissue.

Innovation Solution

A method and processor for processing frozen tissue slices using a carrier with magnetic stirring, where the slices are immersed in a fixative solution at a controlled temperature above room temperature, followed by automated staining, dehydration, and clearing steps, ensuring consistent and repeatable results independent of operator skill.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual immersion in reagents at room temperature is used, then the procedure is simple to operate, but the microscopy image quality is poor and cytological detail is lost

Engineering Contradiction:
Improvesimplicity of manual operationVSAvoidmicroscopy image quality
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent replaces manual mechanical immersion with an automated processing system that uses magnetic stirring to circulate reagents through the tissue section. This substitution of manual operation with an automated mechanical system resolves the contradiction by providing both ease of operation (automated) and improved image quality (through controlled reagent circulation and magnetic stirring)

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces dynamic magnetic stirring to create movement and circulation of reagents rather than static immersion. This dynamic approach improves reagent penetration and uniformity, thereby enhancing cytological detail and microscopy image quality while maintaining operational simplicity through automation

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If static immersion without stirring is used, then the procedure is easy to perform, but temperature gradients and reagent non-homogeneity occur along the vertical axis

Engineering Contradiction:
Improveease of procedure performanceVSAvoidtemperature and reagent homogeneity
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent introduces magnetic stirring to transform the static immersion process into a dynamic one. The magnetic stirring creates continuous circulation that eliminates temperature gradients and ensures reagent homogeneity throughout the vertical axis, resolving the contradiction between ease of operation and compositional stability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses magnetic stirring as an intermediary mechanism to mediate between the reagent solution and the tissue section. This intermediary action ensures uniform temperature distribution and reagent concentration without requiring complex manual intervention, maintaining both ease of operation and compositional homogeneity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If manual timing estimation is used, then the procedure requires minimal equipment, but the process cannot be standardized and documentation is difficult

Engineering Contradiction:
Improveminimal equipment requirementVSAvoidprocess standardization
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces manual timing estimation with an automated processing system that includes programmable timing control. This substitution eliminates the need for operator skill and experience, enables precise standardization of the protocol, and facilitates documentation, while the overall device complexity remains manageable through modular design

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements automated timing control with documentation capabilities that provide feedback on process parameters. This feedback mechanism ensures consistent timing for each processing step, enabling standardization and reliable documentation without requiring complex equipment or manual intervention

Inventive Principle:
Principle #23Feedback

4Adaptability or versatility

If laboratory room temperature variations are allowed, then the procedure adapts to environmental conditions, but the results cannot be standardized

Engineering Contradiction:
Improveadaptability to environmental conditionsVSAvoidresult standardization
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent replaces reliance on ambient laboratory temperature with an automated temperature-controlled processing system. This substitution ensures that the tissue section is exposed to consistent, controlled temperatures throughout the processing steps, enabling result standardization while the system can be deployed in various environmental conditions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements controlled temperature parameters in the automated processing system, maintaining constant temperature conditions regardless of laboratory variations. This parameter control resolves the contradiction by ensuring standardized results while the system adapts to different environmental settings through its controlled environment

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the quality of frozen section results, reduces the need for second surgeries by providing sharper morphological details and standardizing the protocol, allowing for precise documentation and improved diagnostic accuracy.

Implementation Method 1

The carrier comprises a magnetic stirring means being rotary attached to the frame and which is driven by an external magnetic drive

Methodology Applied
Scientific EffectMagnetic stirring: Electromagnetic Stirring

Implementation Method 2

immersing the frozen tissue slices in a fixative solution (preferably an alcohol based fixative, more preferred a fixative having the composition of FineFIX), preferably at a temperature preset above room temperature

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP2518468B1Method, processor and carrier for processing frozen slices of tissue of biospecimens
Publication Date: 2019.07.24 MILESTONE SRL
  • EP2518468B1 patent drawingFigure 1a
  • EP2518468B1 patent drawingFigure 1b
  • EP2518468B1 patent drawingFigure 2a~2b

AI summary

The invention relates to a method for processing frozen slices of tissue of biospecimens mounted on or adhered to glass slides, i.e. forming a frozen section (2), and arranged on a carrier (1), the tissue slices preferably having a thickness of between 1µm and 50µm, more preferred between 2µm and 10µm, the method comprising the following steps: a.) immersing the frozen tissue slices in a fixative, preferably an alcohol based fixative, more preferred a fixative having the composition of FineFIX, b.) staining the tissue slice, c.) dehydrating the tissue slice, and d.) optionally clearing the tissue slice, wherein steps a.) to d.) are performed by automatically transferring the frozen sections (2) on the carrier (1) between and into and out of at least a container (C1) holding a fixative, preferably an alcohol based fixative, more preferred a fixative having the composition of FineFIX, at least one or optionally more, preferably two containers (C3, C5) holding a staining solution, a container (C6, C7) holding a dehydrating solution, and optionally a container (C8) holding a clearing solution, and wherein the transfer and the time duration during which the tissue slices are in said containers (C) is controlled by a control unit controlling an actuator (10) holding the tissue slices.