Fructose-4-Epimerase Variant for Stable Tagatose Production

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Solution Overview

Problem

The stable supply of lactose, a key raw material for tagatose production, is economically unstable due to fluctuations in global market demand and supply, necessitating a new method for producing tagatose using common saccharides like sucrose or fructose.

Innovation Solution

A fructose-4-epimerase variant with specific amino acid substitutions is developed, enabling efficient conversion of fructose into tagatose, which is then used to produce tagatose on an industrial scale, utilizing a microorganism expressing this variant or the variant enzyme.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lactose is used as a raw material for tagatose production, then tagatose can be produced through chemical or biological methods, but the production cost becomes unstable due to fluctuations in global lactose market supply and demand

Engineering Contradiction:
Improveraw material supply stabilityVSAvoidproduction cost stability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the substrate parameter from lactose to fructose, which is a common and stable raw material. The fructose-4-epimerase enzyme catalyzes the epimerization of fructose at the C4 position to produce tagatose, eliminating dependence on the unstable lactose market while maintaining efficient tagatose production

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the core enzymatic function (fructose-4-epimerase activity) from the lactose-based production system and applies it directly to fructose substrate. This separates the enzyme catalyst from the unstable raw material supply chain, allowing tagatose production to proceed with stable, common saccharides

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If conventional fructose-4-epimerase is used for tagatose production, then the conversion process can proceed, but the enzyme shows limited thermal stability and conversion activity

Engineering Contradiction:
Improvetagatose production efficiencyVSAvoidenzyme stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality modification by introducing specific amino acid substitutions at key positions (Phe136, Phe320, Ser414) of the fructose-4-epimerase molecule. These localized changes enhance the enzyme's thermal stability and catalytic activity without altering the overall enzyme structure or function

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite enzyme structure by combining multiple amino acid substitutions (F136F, F320F, S414E) into a single optimized enzyme variant. This composite modification results in synergistic improvements in both thermal stability and conversion activity, enabling efficient industrial tagatose production

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the economical production of tagatose with improved characteristics, providing a stable and cost-effective alternative to traditional methods by utilizing fructose as a common saccharide substrate.

Implementation Method 1

a fructose-4-epimerase variant having improved conversion activity or stability, and a method of preparing tagatose using the same

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

fructose-4-epimerase activity; converts fructose, which is a common saccharide, into tagatose

Methodology Applied
Scientific EffectEpimerization:

Data Source

PatentUS11884923B2Fructose-4-epimerase and method of producing tagatose using the same
Publication Date: 2024.01.30 CJ CHEILJEDANG CORP
  • US11884923B2 patent drawing
  • US11884923B2 patent drawing

AI summary

Provided are a fructose-4-epimerase variant having tagatose conversion activity, and a method of preparing tagatose using the same.