Fructosylated Maltitol Production with Maltitol-Selective β-Fructofuranosidase
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Solution Overview
Problem
There is a demand for prebiotic materials that are superior in terms of functions and physical properties, and existing methods for fructosylating sugar alcohols do not efficiently produce fructosylated maltitol with minimal byproducts.
Innovation Solution
A method involving β-fructofuranosidase derived from Aspergillus fijiensis is used to fructosylate maltitol by contacting it with sucrose, with specific substrate specificity and optimal conditions to enhance production efficiency and minimize byproduct generation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If a method using β-fructofuranosidase derived from Schwanniomyces is used to fructosylate sugar alcohol, then fructosylation can be achieved, but the substrate specificity is low and byproducts are generated
Solution Approach 1:
The patent changes the source organism parameter of β-fructofuranosidase from Schwanniomyces to Aspergillus fijiensis, which fundamentally alters the enzyme's substrate specificity. This parameter change results in high selectivity for maltitol among sugar alcohols, preventing fructosylation of other substrates and thereby eliminating byproduct generation while maintaining efficient fructosylation of the target compound
Solution Approach 2:
The patent utilizes the natural substrate specificity inherent in β-fructofuranosidase from Aspergillus fijiensis, which naturally prefers maltitol as a substrate. By copying and leveraging this natural enzymatic property, the process achieves high manufacturing precision without requiring additional purification steps or complex control mechanisms to prevent byproduct formation
2Productivity
If the ratio of maltitol to sucrose is increased to enhance fructosylated maltitol production, then productivity increases, but the complexity of substrate mixture management increases
Solution Approach 1:
The enzyme β-fructofuranosidase from Aspergillus fijiensis exhibits self-service behavior through its inherent substrate specificity. It automatically selects maltitol over other sugar alcohols and maintains efficient catalysis even when maltitol constitutes the majority (ratio ≥1) of the substrate mixture with sucrose. This eliminates the need for complex control mechanisms to manage substrate ratios, as the enzyme itself ensures selective and efficient fructosylation of maltitol
Solution Approach 2:
The patent employs excessive action by using a maltitol to sucrose ratio of 1 or more, which exceeds the stoichiometric requirement. This excessive maltitol ensures that the enzyme has sufficient substrate availability to maintain high productivity, while the enzyme's specificity prevents side reactions. The apparent complexity of managing high maltitol ratios is offset by the enzyme's ability to efficiently process the substrate mixture without generating byproducts
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method allows for the simple and efficient production of fructosylated maltitol with reduced byproducts, leveraging β-fructofuranosidase's substrate specificity for maltitol, thereby improving the production yield and quality of the product.
Implementation Method 1
contacting (A) β-fructofuranosidase or (B) a polypeptide comprising a part thereof, or (C) a culture of a transformant comprising either or both of the β-fructofuranosidase and the polypeptide, with sucrose and maltitol
Data Source
Figure 1A~1B
Figure 2A~2B
Figure 3A~3B
AI summary
An object of the present invention is to provide a novel fructosylated maltitol and a method for producing the same. According to the present invention, there is provided a method for producing a fructosylated maltitol, comprising the step of contacting β-fructofuranosidase with sucrose and maltitol (contact step), wherein the β-fructofuranosidase has a sequence identity of 60% or more with the amino acid sequence set forth in SEQ ID NO: 1 and has β-fructofuranosidase activity. The present invention is advantageous in that it is possible to simply and efficiently produce a fructosylated maltitol.