Frustoconical Curling Mandrel for Faster, Lower-Loss Heating

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Solution Overview

Problem

Existing hair curling devices are energy-inefficient and slow in achieving optimal curling temperatures, while also suffering from significant heat loss due to exposure to ambient air.

Innovation Solution

A hair styling accessory featuring a frustoconical mandrel with an internal deflector and an annular slot, which directs internal air flow radially through outlet orifices and generates an external protective air knife, enhancing temperature distribution and reducing heat loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional hair curling accessories are used, then curling function is provided, but energy consumption is high and heat loss is significant

Engineering Contradiction:
Improveheat lossVSAvoidoperating temperature
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

An annular slot is introduced as an intermediary structure that generates a protective air knife between the mandrel and ambient air. This air knife acts as a thermal barrier, reducing heat loss from the mandrel while maintaining the operating temperature necessary for curling hair effectively.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If traditional accessories are used, then curling is achieved, but temperature is reached slowly

Engineering Contradiction:
Improvetemperature rise speedVSAvoidtime to reach optimal temperature
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The conical deflector with obstacles is positioned in advance within the mandrel to preemptively deflect internal air flow radially toward the orifices. This preliminary arrangement ensures that when air flow is generated, it is immediately directed toward the heating zones, accelerating the temperature rise speed without requiring additional time for heat distribution.

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If air flow is distributed uniformly, then energy efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidinternal structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The conical deflector is segmented with multiple obstacles (shoulders, protuberances, spiral stairs) arranged along its surface. Each obstacle acts as an independent flow deflection element, collectively achieving uniform air flow distribution through the orifices. This segmentation allows complex flow control to be achieved through simple, modular structural elements without significantly increasing manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The accessory achieves rapid temperature rise and uniform airflow distribution, resulting in energy savings and improved curl formation with enhanced volume at the base of the locks.

Implementation Method 1

an external air flow acts as a protective air knife around the hair styling mandrel, and makes it possible to limit the heat loss from the accessory

Methodology Applied
Scientific EffectProtective air knife:

Implementation Method 2

the deflector has an overall frustoconical shape and includes structural obstacles on the surface thereof making it possible to deflect an internal air flow radially toward the orifices of the mandrel

Methodology Applied
Scientific EffectAir flow deflection:

Implementation Method 3

a blowing and heating device comprising: a cylindrical connector; a frustoconical mandrel comprising a distal side and a proximal side

Methodology Applied
Scientific EffectHot air flow: Convection

Data Source

PatentUS20250234974A1Accessory for curling locks of hair
Publication Date: 2025.07.24 BABYLISS FACO SA
  • US20250234974A1 patent drawing
  • US20250234974A1 patent drawing
  • US20250234974A1 patent drawing

AI summary

A hair styling accessory for attachment to a blowing and heating device may include a cylindrical connector and a frustoconical-shaped mandrel, having a distal end and a proximal end, the distal end having a greater diameter than the proximal end, the proximal end being connected to the cylindrical connector. The mandrel has a plurality of air outlet ports. A frustoconical-shaped baffle is located within the mandrel. The cylindrical connector has an annular slot enabling the creation, when in use, of a protective layer of hot air around the mandrel.