Frustoconical Pipe Joint for Universal Connection

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Solution Overview

Problem

Current pipe connection systems require different accessories for cross-linked polyethylene and multilayer pipes due to varying dimensional tolerances, leading to increased production and storage costs and leakage issues, especially under low-pressure conditions.

Innovation Solution

A versatile device using a single range of accessories with a frustoconical leak-tight joint and pre-assembled elements allows for both press-fit and push-fit connections, enabling manual assembly without mechanical tools and accommodating a wide range of pipe tolerances, thus reducing leakages and production costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If different accessories are used for cross-linked polyethylene pipes and multilayer pipes, then connection reliability is improved for each pipe type, but production and storage costs increase and device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidversatility of accessories
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies universality by designing a single accessory range that can connect both cross-linked polyethylene pipes and multilayer pipes. The main body incorporates a frustoconical leak-tight joint that adapts to different pipe types through alternative assembly methods (press-fit or push-fit), eliminating the need for separate accessory ranges for different pipe types while maintaining connection reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If different accessories are used for cross-linked polyethylene pipes and multilayer pipes, then connection reliability is improved for each pipe type, but production and storage costs increase

Engineering Contradiction:
Improveconnection reliabilityVSAvoidproduction and storage costs
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent reduces production and storage costs by designing a universal accessory range that serves both cross-linked polyethylene and multilayer pipes. The frustoconical leak-tight joint design allows a single accessory to accommodate different pipe types, reducing the total quantity of different accessory types that need to be manufactured and stored, while maintaining reliable connections for each pipe type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If push-fit accessories are used, then assembly speed is improved, but leakages occur under low-pressure conditions due to pipe irregularities

Engineering Contradiction:
Improveassembly speedVSAvoidleakage prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the geometric parameters of the joint by using a frustoconical shape instead of a cylindrical one. This frustoconical geometry allows the joint to self-adjust and compensate for pipe irregularities and out-of-roundness under low-pressure conditions (1-3 bar), preventing leakages while maintaining the simplicity and speed of push-fit assembly.

Inventive Principle:
Principle #35Parameter changes

4Strength

If mechanical compression tools are used for assembly, then connection strength is improved, but assembly time increases and ease of operation decreases

Engineering Contradiction:
Improveconnection strengthVSAvoidease of assembly
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent enables self-service assembly where the pipe itself, through its own insertion motion, provides the necessary compression force to secure the connection. The frustoconical joint design allows the pipe to press-fit or push-fit into the accessory without requiring external mechanical compression tools, thereby maintaining connection strength while dramatically improving ease of operation and reducing assembly time.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP2397741B1Pipe connection device
Publication Date: 2017.10.11 RELIANCE WORLDWIDE CORP (EUROPE) SL
  • EP2397741B1 patent drawingFigure 1~2
  • EP2397741B1 patent drawingFigure 3~4
  • EP2397741B1 patent drawingFigure 5~6

AI summary

The invention relates to a device for connecting pipes which allows rapidly and effectively connecting different types of pipes and preventing leakages, comprising a main body (1) which comprises at least one cylindrical nipple (12) configured for externally receiving a pipe section (2), each nipple (12) comprising at least one annular recess (8) configured for housing a joint (9) having a frustoconical cross-section comprising an inclined outer surface (10) configured for being in contact with the pipe (2) and a planar inner surface (11) configured for being in contact with the annular recess (8), wherein said main body (1) comprises a central ring (3) at the sides of which there is established at least one upper annular flange (5) configured for axially retaining a sleeve (7) when the pipe (2) is push-fit, or a pressure sleeve (32) when the pipe (2) is press-fit.