Frustoconical Standpipe Freeze Protection Device

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Solution Overview

Problem

Existing standpipe designs are prone to freezing damage and require backfilling with rocks or stones for protection, which complicates installation and efficiency.

Innovation Solution

A standpipe freeze-protection device featuring a frustoconical shell with a chamber that allows the standpipe to pass through, includes drain apertures to prevent water accumulation and expansion, and is designed for faster installation without the need for backfilling, using separable pieces and a fastener for assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If backfilling with rocks or stones is used to protect standpipe from freezing, then freezing protection is improved, but installation complexity and time increase

Engineering Contradiction:
Improvefreezing protectionVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shell is divided into a first portion and a second portion that can be separated for assembly. The standpipe passes through the shell, creating functional segments. This segmentation allows easier installation without requiring complex backfilling operations while maintaining freezing protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts the protective function from the traditional backfilling method and encapsulates it within a self-contained shell structure. The shell provides the freezing protection that previously required external rock or stone backfill, eliminating the need for those materials and simplifying installation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If backfilling with rocks or stones is used to protect standpipe from freezing, then freezing protection is improved, but installation time increases

Engineering Contradiction:
Improvefreezing protectionVSAvoidinstallation speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The shell is pre-formed with the protective chamber and drainage structure before installation. This preliminary preparation eliminates the need for on-site backfilling operations, significantly reducing installation time while maintaining the freezing protection function.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The protective function is extracted from the time-consuming backfilling process and integrated into a pre-manufactured shell that can be quickly installed around the standpipe, improving installation productivity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If water accumulates in the chamber around the standpipe, then drainage function is worsened, but freezing protection is improved by providing expansion space

Engineering Contradiction:
Improvefreezing protectionVSAvoidwater accumulation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The shell chamber provides expansion space that accommodates the phase transition of water to ice during freezing conditions. This prevents pressure buildup that would occur if water were completely confined, while the drainage structure removes excess liquid water to minimize accumulation.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The drainage structure converts the harmful effect of water accumulation into a beneficial drainage function. Excess water is actively removed through the drainage structure, preventing harmful accumulation while allowing sufficient water to remain for expansion during freezing.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively prevents freezing damage by allowing water to drain and providing expansion space, reducing pressure on the standpipe and eliminating the need for backfilling, thus simplifying and speeding up the installation process.

Implementation Method 1

drain apertures to the surrounding ground in which the standpipe is mounted

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

The chamber also provides expansion space for water or other liquid that does not drain but instead accumulates within the chamber and freezes, thus reducing or eliminating pressure on the standpipe from the expanding liquid

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS11680393B2Standpipe freeze protection device
Publication Date: 2023.06.20 WATER KASE LLC
  • US11680393B2 patent drawing
  • US11680393B2 patent drawing
  • US11680393B2 patent drawing

AI summary

A standpipe freeze-protection device having a frustum shell. The shell has a first end, a second end, an outer surface, and a plurality of drain apertures. The first end has a first surface that substantially closes the first end except for an opening within the first surface. The opening is configured to allow a standpipe to pass through the opening. The second end is opposite the first end and is substantially open. The outer surface extends between the first end and the second end. The plurality of drain apertures are through the outer surface of the shell.