Fuel Tank Isolation Valve Position Diagnosis via Vacuum Feedback

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Solution Overview

Problem

In hybrid vehicles, the reduced engine operation times lead to insufficient purging of fuel vapors from the emission control system, and the position of the fuel tank isolation valve (FTIV) may not be known without an additional sensor, resulting in inaccurate adjustments.

Innovation Solution

A method is implemented to diagnose the position of the FTIV by sending electrical pulses and applying a vacuum to the fuel system, using a vacuum pump to verify if the valve is open or closed, and subsequently adjusting it to the desired position based on the diagnosis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the FTIV is adjusted without position verification, then the valve can be actuated quickly, but the position accuracy deteriorates

Engineering Contradiction:
ImproveValve actuation speedVSAvoidValve position accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent implements feedback by applying vacuum to the fuel system and sensing whether the vacuum is achieved. This feedback mechanism verifies the actual position of the FTIV after actuation, allowing the system to confirm whether the valve is open or closed based on vacuum sensing, thereby resolving the position accuracy issue without requiring additional position sensors

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the vacuum pump and vacuum sensing capabilities that already exist in the fuel system for the dual purpose of both fuel system operation and valve position verification. This self-service approach allows position diagnosis using existing system components rather than requiring separate dedicated sensing mechanisms

Inventive Principle:
Principle #25Self-service

2Measurement precision

If an additional position sensor is added to the FTIV, then the valve position can be accurately diagnosed, but the device complexity increases

Engineering Contradiction:
ImproveValve position accuracyVSAvoidSystem component count
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the vacuum pump and vacuum sensing system multi-functional by using them for both their primary fuel system function and for FTIV position diagnosis. This universality eliminates the need for dedicated position sensing components, maintaining system simplicity while achieving accurate position verification

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The existing vacuum system serves itself by providing position diagnostic capability through its normal operation. The vacuum pump and pressure sensor that are already part of the fuel system are utilized to infer valve position, allowing the system to diagnose its own state without external or additional sensing components

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the accuracy of FTIV control by determining its position and preventing degradation, ensuring effective purging of fuel vapors and maintaining system efficiency.

Implementation Method 1

applying a vacuum to the fuel system

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

creating a pressure difference that verifies the position of the FTIV

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 3

adjusting the FTIV to a desired position based on the diagnosis

Methodology Applied
Scientific EffectElectromagnetic actuation: Electromagnet

Data Source

PatentUS9464601B2Method and system for adjusting a fuel tank isolation valve
Publication Date: 2016.10.11 FORD GLOBAL TECH LLC
  • US9464601B2 patent drawing
  • US9464601B2 patent drawing
  • US9464601B2 patent drawing

AI summary

Methods and systems are provided for adjusting and diagnosing a position of a fuel tank isolation valve of a fuel system. In one example, a method may include adjusting the fuel tank isolation valve via electrical pulses and tracking a position of the FTIV by counting each of the electrical pulses. When a vacuum is created in the fuel system, the method may include verifying the position of the FTIV based on resulting fuel system pressures.