FTTA Distribution Box Hybrid Connector Design

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Solution Overview

Problem

Existing distribution boxes for FTTA systems are not easily field-installable and do not effectively withstand environmental conditions, nor can they be easily upgraded without replacing hybrid cables, and they often require proprietary connectors.

Innovation Solution

A distribution box with separate upper and lower compartments, where pre-terminated hybrid cables are connected to hybrid connectors within the lower compartment, eliminating the need for proprietary connectors, and featuring a design that protects against environmental factors with angled connection points and a sealable entry point, allowing for easy installation and future upgrades.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate power and fiber optic connectors are mounted at the outside of the box, then connection capability is provided, but device complexity increases and proprietary connectors are required

Engineering Contradiction:
Improveconnection capabilityVSAvoidconnector configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines separate power connectors and fiber optic connectors into a single integrated hybrid connector assembly. The hybrid connector receives both power conductors and optical fibers through one unified interface, eliminating the need for multiple external connectors and reducing overall device complexity while maintaining full connection capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hybrid connector is designed to perform multiple functions simultaneously - it accommodates both electrical power transmission and optical signal transmission through a single connector interface. This multi-functional design replaces the need for separate proprietary connectors, reducing complexity while preserving adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of time

If hybrid cables are pre-terminated with connectors, then installation time is reduced, but adaptability for future upgrades is limited

Engineering Contradiction:
Improveinstallation timeVSAvoidupgrade capability
Core Design Contradiction:
Loss of timeVSAdaptability or versatility

Solution Approach 1:

The distribution box is divided into separate functional compartments: a first compartment for power connections and a second compartment for optical fiber connections. This segmentation allows pre-terminated hybrid cables to be quickly installed while enabling independent access and modification of either power or optical components for future upgrades without affecting the other system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector configuration is designed to be dynamically reconfigurable. The hybrid connectors and internal wiring are arranged to allow future changes in connectivity patterns, enabling the system to adapt to different network configurations and upgrade requirements while maintaining the speed advantage of pre-terminated cables.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If distribution boxes are installed at the top of the tower, then signal distribution is achieved, but resistance to environmental factors is reduced

Engineering Contradiction:
Improvesignal distributionVSAvoidenvironmental resistance
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The distribution box incorporates enhanced environmental protection features specifically at vulnerable locations: IP65-rated sealing for the entire enclosure, angled connection points directed away from rain and debris, and protective grommets at cable entry points. These localized quality enhancements protect against environmental factors while maintaining the top-of-tower installation benefits for signal distribution.

Inventive Principle:
Principle #3Local quality

4Adaptability or versatility

If proprietary hybrid connectors are used, then connection functionality is provided, but ease of manufacture and field installation are reduced

Engineering Contradiction:
Improveconnection functionalityVSAvoidconnector compatibility
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The hybrid connector is designed as a universal interface that accommodates both power and optical connections through a single standardized component. This universal design eliminates the need for proprietary multi-component connector assemblies, simplifying both manufacturing processes and field installation procedures while maintaining full connection functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3714300B1Electrical power and optical distribution box for fiber to the antenna systems
Publication Date: 2023.10.25 PRYSMIAN SPA
  • EP3714300B1 patent drawingFigure 1A~1B
  • EP3714300B1 patent drawingFigure 1C
  • EP3714300B1 patent drawingFigure 2A

AI summary

Distribution box (10) for Fiber To The Antenna (FTTA) systems comprising: an upper compartment (11) and a lower compartment (12) separated one from one another, the lower compartment (12) being provided with a sealable entry point (17) for a pre-terminated hybrid cable comprising at least one electric conductor and at least one optical fiber, a plurality of electrical connectors (21) for electrical power conductors and at least one optical connector (22) for optical fiber being arranged within the lower compartment (12), the upper compartment (11) comprising one or more connection points (23) for hybrid jumper cables.