Fuel Activation Device Combining Rotation and Non-Rotation Atomization

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Solution Overview

Problem

Conventional fuel saving devices face issues with complex installation, reduced atomization efficiency due to cohesive force attenuation, turbulence, and incomplete combustion, leading to increased fuel consumption and air pollution.

Innovation Solution

An environmentally friendly fuel activation device that attenuates fuel cohesive force using magnetic forces, porous balls, or spiral nozzles, and features a simple one-touch or union engagement method for easy installation, along with an atomized foam generator to enhance atomization and combustion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional fuel saving devices use complex multi-part atomizing structures, then atomization capability is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improveatomization capabilityVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple atomizing functions into a single integrated device body that includes both rotation atomizing parts and no-rotation atomizing tubes. The first and second rotation atomizing parts work together with the no-rotation atomizing tubes in one unified structure, eliminating the need for separate complex multi-stage atomizing devices and simplifying installation while maintaining effective atomization capability.

Inventive Principle:
Principle #5Merging (Combining)

2Speed

If conventional devices use spiral grooves and rotation parts to accelerate fuel flow, then fuel flow speed is improved, but turbulence increases reducing combustion efficiency

Engineering Contradiction:
Improvefuel flow speedVSAvoidturbulence
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent segments the atomization process into distinct stages: the first rotation atomizing part performs initial atomization and acceleration, the acceleration part provides a transition zone, and the no-rotation atomizing tubes perform final atomization. This segmentation allows each component to perform its function optimally while reducing overall turbulence compared to a single high-speed rotation system.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If conventional fuel devices use multiple stacked rotation atomizing tubes, then atomization efficiency is improved, but differential pressure loss increases reducing fuel consumption

Engineering Contradiction:
Improveatomization efficiencyVSAvoiddifferential pressure loss
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent applies different structural characteristics to different parts of the atomizing system. The first rotation atomizing part uses spiral grooves for initial atomization, while the no-rotation atomizing tubes use straight protrusions for final atomization. This local differentiation allows each part to perform its atomization function effectively while minimizing pressure loss compared to using identical high-complexity structures throughout.

Inventive Principle:
Principle #3Local quality

4Device complexity

If conventional devices have right angle portions in fuel flow paths, then structural simplicity is improved, but fuel turbulence and damage increase reducing flow performance

Engineering Contradiction:
Improvestructural simplicityVSAvoidfuel turbulence and damage
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces right angle portions in the fuel flow path with curved surfaces. The device body and internal channels are designed with curved transitions instead of sharp angles, which reduces turbulence and prevents damage to the fuel flow while maintaining structural simplicity. This curvature principle is applied throughout the fuel passage design.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves combustion efficiency by enhancing atomization force, reducing fuel consumption, minimizing turbulence, and preventing fuel freezing, while ensuring easy installation and maintenance, leading to increased energy efficiency and reduced air pollutants.

Implementation Method 1

fuel cohesive force attenuation means for attenuating cohesive force of the fuel supplied from the supply tube, characterized in that the fuel cohesive force attenuation means comprises a plurality of serially arranged magnets

Methodology Applied
Scientific EffectMagnetic forces: Magnetism

Implementation Method 2

an atomized foam generator which is engaged at the spray hole I' of the supply fuel tube I and supplies atomized moistures

Methodology Applied
Scientific EffectUltrasonic waves: Ultrasound

Data Source

PatentUS9347405B2Environmentally friendly fuel activation device
Publication Date: 2016.05.24 JUNG & BUM
  • US9347405B2 patent drawing
  • US9347405B2 patent drawing
  • US9347405B2 patent drawing

AI summary

The present invention relates to an environmentally friendly fuel activation device in which the fuel and water are atomized into atomized fuel particles, following attenuation of their cohesive force, to allow smooth mixing with oxygen, which improves combustion efficiency and reduces fuel costs, and more specifically comprises a water-supply tube joined to a first valve and a fuel-supply tube joined to a second valve which are coupled to a supply tube; a first case and a second case as well as a coupling piece coupling the first and second cases; and the inside of the first case is provided with a first rotating atomizing piece, an accelerating piece and a second rotating atomizing piece, while the inside of the second case is provided with a first rotating atomizing tube, a first non-rotating atomizing tube, a second rotating atomizing tube, a second non-rotating atomizing tube, a third rotating atomizing tube and a third non-rotating atomizing tube. Fuel and water are supplied simultaneously while oxygen and hydrogen resulting from broken down water activate the fuel, which improves combustion efficiency and reduces fuel costs.