Fuel Additive Encapsulating Organic Fines for High BTU Bioenergy

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Solution Overview

Problem

There is a need for bioenergy solid fuel products that are sustainable, renewable, and exhibit high energy content during combustion, while also burning efficiently, cleanly, and safely, as existing alternatives face challenges with carbon dioxide and sulfur emissions.

Innovation Solution

A bioenergy solid fuel product is created by infusing a mixture of combustible organic fines and a polymer material into biomass, forming an organic fuel additive that encapsulates the fines, which is then compacted with the biomass to enhance BTUs and combustion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If bio-mass-based fuel pellets are used as an alternative to coal and fossil fuels, then renewable energy production and ecological sustainability are improved, but energy content (BTUs) and combustion efficiency are insufficient compared to traditional fuels

Engineering Contradiction:
Improverenewable energy productionVSAvoidenergy content (BTUs)
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent combines bio-mass-based fuel pellets with a liquid fuel additive comprising combustible organic fines (such as coal fines, petroleum coke, or other high-BTU materials) suspended in a carrier fluid. This merging of renewable bio-mass with high-energy-density additives creates a composite fuel that maintains the ecological benefits of bio-mass while achieving the high energy content and combustion efficiency of traditional fossil fuels.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If conventional bio-mass fuel is used, then renewable and sustainable fuel production is achieved, but combustion efficiency and clean burning performance are insufficient

Engineering Contradiction:
Improvesustainable fuel productionVSAvoidcombustion efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The invention merges conventional bio-mass fuel with a liquid fuel additive containing combustible organic fines. The additive includes particles such as coal fines, petroleum coke, or other high-BTU materials suspended in a carrier fluid that enhances combustion characteristics. This combination maintains sustainable fuel production while dramatically improving combustion efficiency and clean burning performance.

Inventive Principle:
Principle #5Merging (Combining)

3Object-generated harmful factors

If bio-mass-based fuel is used as an alternative to coal, then carbon dioxide and sulfur emissions are reduced, but energy output and heating efficiency are insufficient

Engineering Contradiction:
Improvecarbon dioxide and sulfur emissionsVSAvoidenergy output
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent combines low-emission bio-mass-based fuel with a liquid fuel additive containing high-BTU combustible materials. The additive formulation includes organic fines that provide high energy output while the overall system maintains lower emissions compared to pure fossil fuel combustion. The carrier fluid facilitates uniform distribution and efficient combustion of the combustible particles.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bioenergy solid fuel product shows significant increases in BTUs, reduced moisture content, and improved combustion efficiency, with a notable increase in energy output and reduced ash waste, leading to more efficient and cost-effective heating.

Implementation Method 1

increasing the temperature to bring the polymer material to a liquid state

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 2

congealing the mixture to form droplets

Methodology Applied
Scientific EffectFreezing: Freezing

Implementation Method 3

compacted at an elevated temperature and pressure to form a solid fuel product wherein the fuel additive is infused in the biomass

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS9809775B2Infused high BTU combustion composition and method of making and using the same
Publication Date: 2017.11.07 IHB TECHNOLOGIES INC
  • US9809775B2 patent drawing
  • US9809775B2 patent drawing
  • US9809775B2 patent drawing

AI summary

An organic fuel additive for improving the combustion of a bioenergy solid fuel product, the organic fuel additive comprising a mixture of combustible organic fines and a polymer material, wherein the polymer material encapsulates the combustible organic fines in solid form, and methods of making and using the same.