Nuclear Fuel Assembly Balancing Plate Joint

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Solution Overview

Problem

Existing fuel assembly designs for nuclear reactors, particularly boiling water reactors, face issues with uneven lifting forces due to thermal expansion of water rods, leading to potential tilting and handling risks during operations.

Innovation Solution

A joint arrangement with a balancing element and spherically rounded joint surfaces is introduced to secure the handle to the water rods, allowing rotational movement and equalizing lifting forces between multiple water rods, ensuring balanced lifting and alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If water rods are used to transfer lifting forces, then the fuel assembly can be lifted, but thermal expansion of water rods causes uneven lifting forces and tilting

Engineering Contradiction:
Improvelifting forceVSAvoidalignment
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The joint arrangement allows dynamic adjustment through rotational movement of the balancing element. The spherical joint surfaces enable the connection to adapt its configuration dynamically, allowing the system to self-balance as water rods expand at different rates during operation, thereby maintaining stable alignment while transferring lifting forces.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The balancing element changes its angular parameter (rotation angle) in response to differential expansion of water rods. By allowing the joint to rotate, the system adjusts its geometric parameters to equalize lifting forces across all water rods, compensating for thermal expansion variations and preventing tilting.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If water rods expand differently during operation, then thermal growth occurs, but this results in imbalance of lifting forces and tilting

Engineering Contradiction:
Improvethermal growthVSAvoidlifting force balance
Core Design Contradiction:
TemperatureVSForce

Solution Approach 1:

The joint arrangement provides dynamic adaptability through rotational freedom at spherical joints. As water rods undergo thermal expansion at different rates, the balancing element can rotate to adjust the load distribution, automatically equalizing lifting forces despite temperature-induced dimensional changes in the water rods.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system utilizes parameter changes in the joint configuration (rotation angles) to compensate for thermal expansion variations. The balancing element changes its orientation to redistribute forces, allowing the fuel assembly to maintain balanced lifting forces even when water rods experience differential thermal growth during reactor operation.

Inventive Principle:
Principle #35Parameter changes

3Strength

If a rigid connection is used between handle and water rods, then structural strength is maintained, but uneven forces cause tilting and handling risks

Engineering Contradiction:
Improvestructural strengthVSAvoidhandling safety
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The joint arrangement replaces a rigid fixed connection with a dynamic articulated structure. The spherical joints maintain structural integrity and force transfer capability while allowing the balancing element to rotate and adapt to uneven forces from thermally expanded water rods, thereby eliminating tilting and improving handling safety without sacrificing strength.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively balances lifting forces across water rods, preventing tilting and enhancing safety during handling operations by allowing the balancing element to rotate and equalize forces, maintaining alignment between the handle and water rods.

Implementation Method 1

The first joint and each one of said second joints comprise a pair of spherically rounded joint surfaces. The first joint and said set of second joints are configured to allow a rotational movement of said balancing element in relation to said handle as well as in relation to said two or three water rods.

Methodology Applied
Scientific EffectSpherical joint rotation: Gimbal

Implementation Method 2

During operation, the water rods may expand/grow slightly (due to thermal/nuclear growth) and one water rod may grow differently than the other.

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS11087893B2Nuclear fuel assembly with balancing plate
Publication Date: 2021.08.10 WESTINGHOUSE ELECTRIC SWEDEN AB
  • US11087893B2 patent drawing
  • US11087893B2 patent drawing
  • US11087893B2 patent drawing

AI summary

A fuel assembly for a boiling water reactor having fuel rods, two or three water rods, a tie plate, spacers, a handle, and a joint arrangement. The joint arrangement is configured to transfer a vertical lifting force from the handle to the water rods. The joint arrangement includes a balancing element arranged between the water rods and the handle. The joint arrangement includes a first joint arranged between the balancing element and the handle and a set of second joints arranged between a respective one of said water rods and said balancing element. The first joint and the set of second joints are configured to allow a rotational movement of said balancing element in relation to said handle as well as in relation to said water rods in order to balance lifting forces in the water rods.