Fuel Assembly Coupling Structure for Foreign Matter Prevention

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Solution Overview

Problem

Conventional coupling structures for fuel assemblies in nuclear reactors face issues such as detached components mixing with fuel and vertical play at the attachment/detachment portion of the upper nozzle, making them difficult to detach and reattach safely and efficiently.

Innovation Solution

A coupling structure featuring a latch sleeve with a projecting portion and a lock key that screw-couples with the upper nozzle, eliminating the need for disassembly and minimizing vertical play through a secure locking mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a nut is used to attach the upper nozzle, then the upper nozzle can be detached, but the detached nut may fall and mix into the fuel causing foreign matter damage

Engineering Contradiction:
Improvedetachability of upper nozzleVSAvoidforeign matter damage from detached nut
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The harmful element (detachable nut) is extracted and replaced with a integrated locking mechanism. The lock key with locking protrusions engages with recesses in the guide tube, eliminating the separate nut component that could fall into the fuel while maintaining detachability of the upper nozzle.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The lock key acts as an intermediary mechanism between the upper nozzle and guide tube. It provides a secure connection through locking protrusions and recesses, replacing the direct nut-guide tube interaction and preventing foreign matter contamination while enabling controlled detachment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a locking ring is used to attach the upper nozzle, then the upper nozzle can be detached, but a gap is formed between the projecting portion and receiver portion generating vertical play

Engineering Contradiction:
Improvedetachability of upper nozzleVSAvoidvertical play at attachment portion
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

Instead of having a gap between projecting and receiver portions, the design uses interlocking locking protrusions and recesses that engage positively. This inverted approach eliminates the gap and vertical play while maintaining detachability through the lock key mechanism.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The locking protrusions and recesses are pre-formed in precise positions to ensure proper alignment and engagement. This preliminary preparation of mating features eliminates the need for adjustment and prevents vertical play during operation.

Inventive Principle:
Principle #10Preliminary action

3Strength

If welding is used to join the upper nozzle to sleeves, then the connection is strong, but the upper nozzle cannot be easily detached and reattached

Engineering Contradiction:
Improveconnection strength between upper nozzle and sleevesVSAvoiddetachability of upper nozzle
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The connection system is segmented into distinct components: the upper nozzle, lock key, and guide tube with locking features. This segmentation allows the connection to be as strong as welding through the interlocking mechanism, while enabling easy detachment by removing the lock key without permanent bonding.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection transitions from a static welded joint to a dynamic, controllable connection. The lock key can be inserted or removed to engage or disengage the locking protrusions, providing adjustable connectivity that maintains strength when engaged and allows detachment when needed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution prevents detached components from mixing with fuel and eliminates vertical play at the attachment/detachment portion, ensuring safe and efficient attachment and detachment of the upper nozzle without the risk of foreign matter damage.

Implementation Method 1

a screw coupling means for screw-coupling the lock key to the upper nozzle side with a male screw thread formed on a side surface of the lock key

Methodology Applied
Scientific EffectScrew thread mechanism: Screw

Data Source

PatentUS8964930B2Coupling structure of fuel assembly
Publication Date: 2015.02.24 MITSUBISHI HEAVY IND LTD
  • US8964930B2 patent drawing
  • US8964930B2 patent drawing
  • US8964930B2 patent drawing

AI summary

A coupling structure of a fuel assembly includes a screw coupling means to provide a coupling structure of a fuel assembly which prevents foreign matters from mixing in the fuel and in which no vertical play is generated at a fitting portion between a latch sleeve 10 and a lock key 20. The coupling structure of the fuel assembly includes: the latch sleeve 10 having a projecting portion 11 formed at an upper end portion thereof; an upper nozzle 30 having formed therein a latch sleeve installation hole 31 into which the upper end portion of the latch sleeve 10 is inserted; and the lock key 20 which is installed inside the latch sleeve installation hole 31, and which has an opening portion 21 formed on a bottom surface thereof, the opening portion 21 having a shape corresponding to the projecting portion 11. The screw coupling means screw couples the lock key 20 to the upper nozzle 30 with a male screw thread 23 formed on a side surface of the lock key 20.