Fuel Blending Pod Control for Hydrogen Storage and Demand Shifts

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Solution Overview

Problem

Existing fuel storage and delivery systems are inefficient and costly, particularly for hydrogen, which poses logistic and safety challenges, and static fuel combustion mechanisms struggle with dynamic pricing and demand fluctuations, limiting electrical power generation efficiency and profitability.

Innovation Solution

A system that intelligently stores and blends hydrogen and other fuels in a controlled ratio, adjusting pressure and volume dynamically to meet demand and optimize electrical power generation efficiency, emissions, and cost, using a blend module and storage module to manage fuel supply and blending strategies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If hydrogen is stored and used as a fuel, then emissions are reduced, but logistic and safety challenges increase

Engineering Contradiction:
ImproveemissionsVSAvoidsafety
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The system divides hydrogen storage into multiple separate tanks rather than a single large container. Each tank can be independently controlled and monitored, reducing safety risks while maintaining total storage capacity. This segmentation allows for better hazard isolation and improved safety management of hydrogen fuel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a fuel blend system that mixes hydrogen with other fuels (such as natural gas or propane) as an intermediary approach. This blend module creates a transition state where hydrogen can be used to reduce emissions while the mixed fuel maintains safer handling characteristics compared to pure hydrogen storage and delivery.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If static fuel combustion mechanisms are used, then system simplicity is maintained, but adaptability to dynamic pricing and demand fluctuations deteriorates

Engineering Contradiction:
Improvesystem simplicityVSAvoidadaptability to demand
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system replaces static fuel delivery with dynamic control mechanisms that continuously adjust fuel flow rates, blending ratios, and delivery timing based on real-time demand signals and pricing conditions. The fuel blend module and delivery system can dynamically respond to changing operational requirements, transforming a static combustion system into an adaptive one.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback loops where demand information, pricing data, and operational parameters are continuously monitored and fed back to the fuel blend and delivery control systems. This feedback mechanism enables the system to automatically adjust its operation to optimize for current conditions, improving adaptability while maintaining manageable complexity through automated control.

Inventive Principle:
Principle #23Feedback

3Productivity

If fuel storage ratio is optimized for predicted demand, then fuel efficiency is improved, but system complexity increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system performs preliminary actions by predicting future fuel demand and pre-optimizing the storage ratios of different fuels in advance. The fuel blend module预先 prepares the appropriate fuel mixtures based on forecasted requirements, allowing the system to operate at optimal efficiency without requiring complex real-time adjustments during actual fuel delivery.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If hydrogen storage capacity is increased, then fuel supply reliability is improved, but safety risks and storage costs increase

Engineering Contradiction:
Improvefuel supply reliabilityVSAvoidsafety risks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system divides large hydrogen storage requirements into multiple smaller storage tanks, each operating at lower individual risk levels. This segmentation maintains overall fuel supply reliability through distributed capacity while reducing safety risks associated with concentrating large amounts of hydrogen in a single location. The modular approach also allows for better safety management and hazard isolation.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12516639B2Intelligent fuel storage and blending system
Publication Date: 2026.01.06 MERCER MICHAEL D
  • US12516639B2 patent drawing
  • US12516639B2 patent drawing
  • US12516639B2 patent drawing

AI summary

Method and apparatus for blending first and second fuels for use by a combustion mechanism, such as a motor vehicle. The first and second fuels are stored in storage vessels of a fuel storage pod in a fuel storage ratio of total respective volumes established by a storage controller circuit of a storage module responsive to a predicted demand level. A blended fuel ratio is selected by a blend controller circuit of a blend module in response to an imminent demand parameter of a selected combustion mechanism, with the blended fuel ratio being different from the fuel storage ratio. A blend of the first and second fuels is thereafter dispensed to the selected combustion mechanism at the blended fuel ratio. The first fuel may be hydrogen (H2), and the second fuel may be a selected hydrocarbon, such as propane, butane, methane, hexane, gasoline or diesel.