Liquefied Fuel Heat Exchanger Boiling Control

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Solution Overview

Problem

Existing fuel supply systems for internal combustion engines face inefficiencies in vaporizing liquefied fuel when engine coolant temperatures are low, leading to inadequate heat flux and incomplete vaporization.

Innovation Solution

A fuel supply system with a heat exchanger having a heat exchanging wall between liquefied fuel and engine coolant passages, where the flow rate of liquefied fuel and engine coolant are adjusted to optimize nucleate or transition boiling, ensuring a heat flux near its local maximum, thereby ensuring complete vaporization of liquefied fuel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the temperature of engine coolant is low, then the fuel supply system can operate, but the heat flux from engine coolant to liquefied fuel decreases and vaporization becomes insufficient

Engineering Contradiction:
Improveengine coolant temperatureVSAvoidvaporization completeness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the flow rate parameters of both engine coolant and liquefied fuel to optimize the heat transfer process. By controlling the flow rates to achieve nucleate or transition boiling in the liquefied fuel passage, the system maintains effective heat flux even when engine coolant temperature is low, ensuring complete vaporization.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transition (boiling) of the liquefied fuel in the heat exchanger. By controlling the boiling process to occur in nucleate or transition boiling regime near the boundary between nucleate and transition boiling, the system achieves efficient heat transfer and complete vaporization of the fuel.

Inventive Principle:
Principle #36Phase transitions

2Productivity

If the flow rate of engine coolant is increased to improve heat flux, then vaporization efficiency improves, but energy consumption increases

Engineering Contradiction:
Improvevaporization efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent optimizes the flow rate parameters by controlling them to achieve the optimal boiling regime (nucleate or transition boiling) in the liquefied fuel passage. This parameter optimization ensures maximum vaporization efficiency with minimum energy consumption, avoiding excessive coolant flow that would waste energy.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures efficient vaporization of liquefied fuel, even at low engine coolant temperatures, by maintaining a heat flux near its local maximum, effectively supplying heated and vaporized fuel to the internal combustion engine.

Implementation Method 1

a heat exchanger that has a heat exchanging wall between a liquefied fuel passage and an engine coolant passage

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

Heat of engine coolant is generally utilized to heat and vaporize liquefied fuel

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

nucleate boiling or transition boiling of the liquefied fuel in the set flow rate occurs near a boundary between nucleate boiling and transition boiling in the liquefied fuel passage

Methodology Applied
Scientific EffectNucleate boiling: Boiling

Implementation Method 4

vaporize liquefied fuel and supply the liquefied fuel to the internal combustion engine

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS9518543B2Fuel supply system and fuel supply method for internal combustion engine
Publication Date: 2016.12.13 TOYOTA JIDOSHA KK
  • US9518543B2 patent drawing
  • US9518543B2 patent drawing
  • US9518543B2 patent drawing

AI summary

A fuel supply system for an internal combustion engine includes a heat exchanger that has a heat exchanging wall between a liquefied fuel passage and an engine coolant passage. Heated and vaporized fuel flowing out from the liquefied fuel passage of the heat exchanger is supplied to the internal combustion engine. A flow rate of liquefied fuel supplied to the liquefied fuel passage of the heat exchanger is set. A flow rate of engine coolant supplied to the engine coolant passage of the heat exchanger is determined on the basis of a temperature of the engine coolant supplied to the engine coolant passage of the heat exchanger such that nucleate boiling or transition boiling of the liquefied fuel in the set flow rate occurs near a boundary between nucleate boiling and transition boiling in the liquefied fuel passage.