Fuel Supply Branch Portion Asymmetry for Pulsation Reduction

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Solution Overview

Problem

In engines with fuel injection valves on each cylinder, particularly in V-type engines, pressure pulsations in fuel delivery pipes lead to vehicle vibration, noise, and decreased fuel economy due to unstable combustion, as existing piping structures amplify these pulsations and fail to maintain desired fuel pressure.

Innovation Solution

A fuel supply apparatus with a branch portion where all inflow and outflow directions of fuel are orthogonal to each other, reducing pressure pulsation amplification by dispersing the flow through a joint member with a three-dimensionally orthogonal configuration, and using elastic deformation of connecting pipes to absorb vibration-induced stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a T-shaped piping structure with connecting pipes extending in opposite directions coaxially is used, then the fuel supply can be distributed to both cylinder rows, but the pressure pulsation is amplified along the axial direction of the connecting pipes

Engineering Contradiction:
Improvefuel distribution capabilityVSAvoidpressure pulsation
Core Design Contradiction:
Ease of operationVSStress or pressure

Solution Approach 1:

The patent changes the symmetric T-shaped configuration (with pipes extending in opposite directions) to an asymmetric configuration where the pair of connecting pipes extend in different directions that are not opposite to each other. This asymmetric arrangement prevents pressure pulsation amplification while maintaining fuel distribution capability to both cylinder rows

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent transitions from a one-dimensional axial arrangement (pipes extending along the same straight line) to a three-dimensional spatial arrangement where pipes extend in different directions. This dimensional change allows the connecting pipes to branch off at angles, disrupting the pressure pulsation propagation path while still delivering fuel to both cylinder rows

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If connecting pipes extend in the same straight line in opposite directions, then the piping structure is simple, but the pressure pulsation is amplified and vibration impact increases

Engineering Contradiction:
Improvepiping structure simplicityVSAvoidvibration and noise
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces asymmetry in the pipe arrangement by having connecting pipes extend in different directions rather than opposite directions. This maintains relative simplicity while eliminating the harmful pressure pulsation amplification and vibration effects associated with symmetric opposite-direction configurations

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent converts the potential harm of pressure pulsation amplification into a benefit by strategically positioning the connecting pipes at non-opposite directions. The same piping structure that could amplify pulsations is redesigned to naturally dampen them, turning a harmful configuration into a beneficial one

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If the fuel supply pipe uses a conventional T-shaped configuration, then installation is straightforward, but unstable combustion occurs due to inability to maintain desired fuel pressure

Engineering Contradiction:
Improveinstallation easeVSAvoidcombustion stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the conventional symmetric T-shaped configuration to an asymmetric arrangement where connecting pipes extend in different directions. This maintains ease of installation while ensuring stable fuel pressure delivery for reliable combustion

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces pressure pulsations and stress on delivery pipes, minimizing vibration-induced damage and maintaining stable fuel pressure, thus improving fuel economy and reducing noise.

Implementation Method 1

using elastic deformation of connecting pipes to absorb vibration-induced stress

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9127630B2Fuel supply apparatus for engine
Publication Date: 2015.09.08 HONDA MOTOR CO LTD
  • US9127630B2 patent drawing
  • US9127630B2 patent drawing
  • US9127630B2 patent drawing

AI summary

A fuel supply apparatus for an engine, includes a first cylinder group, a second cylinder group, first fuel injection valves, second fuel injection valves, a fuel supply pipe, a branch portion, a first connecting pipe, a second connecting pipe, a first delivery pipe, and a second delivery pipe. The branch portion has an inflow direction along which fuel is to flow from the fuel supply pipe into the branch portion. The branch portion has a first outflow direction along which fuel is to flow from the branch portion into the first connecting pipe. The branch portion has a second outflow direction along which fuel is to flow from the branch portion into the second connecting pipe. All of the inflow direction, the first outflow direction, and the second outflow direction are provided not to lie in a same straight line.