Disposable Fuel Cap Cover for Pathogen Protection

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Solution Overview

Problem

Vehicle fuel refilling stations pose a significant risk of exposure to antibiotic-resistant pathogens and noxious chemicals due to the lack of convenient and effective protection measures, particularly during self-service operations.

Innovation Solution

A fuel cap cover made from sturdy, flexible materials with resistance to chemicals and pathogens, featuring flexible pockets for easy grasping and manipulation, which fits over the fuel cap and provides enhanced grip for tightly sealed caps, protects against cold metallic components, and reduces static sparks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional refueling procedures are used without protective equipment, then ease of operation is maintained, but exposure to pathogens and noxious chemicals increases

Engineering Contradiction:
Improveexposure to pathogens and chemicalsVSAvoidconvenience of refueling
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The fuel cap cover serves as an intermediary protective barrier between the user and harmful pathogens/chemicals. It is a disposable cover that fits over the fuel cap, allowing users to refuel without direct hand contact with contaminated surfaces, thus reducing exposure while maintaining ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention employs disposable fuel cap covers that are inexpensive and single-use. Each cover is discarded after one refueling operation, ensuring continuous protection without the need for cleaning or maintenance, and eliminating cross-contamination risks between uses.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-affected harmful factors

If gloves are worn during refueling to protect against pathogens and chemicals, then protection is improved, but static sparks may be generated and dexterity is reduced

Engineering Contradiction:
Improveprotection against pathogensVSAvoidstatic sparks
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The disposable fuel cap cover eliminates the need for reusable gloves that generate static electricity. The thin, non-conductive plastic cover provides adequate protection against pathogens and chemicals without generating static sparks, solving both protection and safety concerns.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention extracts the essential protective function from thick, static-prone gloves and implements it through a thin, disposable plastic cover. This extraction maintains protection against biological and chemical hazards while eliminating the harmful static electricity generation associated with traditional glove materials.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If a protective device is introduced during refueling, then protection against pathogens is improved, but device complexity and storage requirements increase

Engineering Contradiction:
Improvepathogen transmission riskVSAvoidprotection device structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The simple, disposable plastic cover requires minimal structural complexity to provide effective protection. Its single-use nature eliminates the need for complex cleaning, sterilization, or maintenance systems, making it easy to distribute and store while effectively reducing pathogen transmission risk.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The fuel cap cover is constructed as a flexible thin-film structure that conforms to the fuel cap shape. This simple geometric form provides adequate protection without requiring complex mechanisms, making the device easy to manufacture, store, and deploy.

Inventive Principle:
Principle #30Flexible shells and thin films

4Object-affected harmful factors

If sturdy material is used for the fuel cap cover to provide protection, then resistance to chemicals and pathogens is improved, but flexibility and comfort are reduced

Engineering Contradiction:
Improvechemical resistanceVSAvoidflexibility for grasping
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The cover utilizes flexible plastic film material that provides sufficient chemical and pathogen resistance while maintaining the flexibility needed for user comfort and manipulation. The thin-film construction allows natural hand movements and grasping actions without restriction.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The material properties of the cover are optimized to achieve the right balance: sufficient thickness and material composition for chemical/pathogen resistance, while controlling flexibility parameters to ensure user comfort and ease of manipulation during refueling operations.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9908404B2Fuel cap cover
Publication Date: 2018.03.06 FLUGWERK DESIGN STUDIO
  • US9908404B2 patent drawing
  • US9908404B2 patent drawing
  • US9908404B2 patent drawing

AI summary

A fuel cap cover is provided which protects its user from the spread of pathogens and inhibits contact with noxious chemicals such as liquid fuel residues in a fuel station environment. The fuel cap cover fits conveniently over the fuel cap in the fuel supply inlet enclosure when not in use. The fuel cap cover is flexible and has pockets which conveniently fit over the user's thumb and fingers. It is dimensioned to readily grasp and manipulate the fuel pump handle, operational controls, and other surfaces in a fuel station environment, and then slip easily off and back onto the fuel cap to be stored until its next use.