Fuel Cell AC Impedance Variance for Membrane Wet State Detection

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Solution Overview

Problem

Conventional techniques for polymer electrolyte fuel cells fail to accurately detect the wet state of electrolyte membranes, affecting output voltage and efficiency, as they rely on preset timing measurements of AC impedance without considering variations.

Innovation Solution

A fuel cell system that measures alternating current impedance in time series and computes a preset parameter like variance or standard deviation to detect the wet state of electrolyte membranes, allowing for real-time detection of adequate, insufficient, or excess water content, and includes a water content regulation module to maintain optimal conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If AC impedance is measured at preset timing only, then measurement simplicity is maintained, but wet state detection accuracy deteriorates

Engineering Contradiction:
Improvemeasurement simplicityVSAvoidwet state detection accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent transitions from static preset-timing measurement to dynamic time-series measurement of AC impedance. The measurement module continuously measures AC impedance at multiple time points, and the computation module calculates variance dynamically, enabling accurate detection of wet state changes while maintaining operational simplicity through automated processing.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system establishes a feedback loop where time-series AC impedance measurements are continuously monitored, variance is computed, and wet state detection results are fed back to regulate water content. This feedback mechanism improves detection accuracy by considering impedance variations over time while maintaining simple operation through automated control.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If time series AC impedance measurement is implemented, then wet state detection accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvewet state detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The output controller performs multiple functions: it controls fuel cell output and simultaneously serves as the measurement module for AC impedance measurement. This multi-functionality improves wet state detection accuracy without significantly increasing system complexity, as existing components are utilized for additional measurement purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the measurement module, computation module, and detection module into an integrated system where time-series AC impedance data is processed together. The computation module combines multiple impedance measurements to calculate variance, and the detection module integrates this variance information with impedance trends to accurately determine wet state, achieving high detection accuracy through functional integration.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If variance computation is added to detect wet state, then detection accuracy is improved, but computational complexity increases

Engineering Contradiction:
Improvewet state detection accuracyVSAvoidcomputation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex physical measurement systems with computational analysis. Instead of using additional physical sensors to directly measure wet state, the system uses computation modules to calculate variance from AC impedance data and detect wet state indirectly. This substitution achieves high detection accuracy while keeping the physical system relatively simple.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately detects the wet state of electrolyte membranes, preventing flooding and freezing issues, and reduces manufacturing costs by utilizing existing output controllers for impedance measurement, ensuring stable power generation and preventing fuel cell freezing.

Implementation Method 1

a measurement module that measures an alternating current impedance of the fuel cell in time series

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Implementation Method 2

a computation module that computes a value of a preset parameter, which is related to a variation in measurement value of the alternating current impedance, from time series data of the measured alternating current impedance

Methodology Applied
Scientific EffectStatistical Variation:

Implementation Method 3

the wet state of the electrolyte membranes affects the output voltage of the fuel cells

Methodology Applied
Scientific EffectProton Conductivity: Conduction (electrical)

Data Source

PatentUS8658322B2Fuel cell system
Publication Date: 2014.02.25 TOYOTA JIDOSHA KK
  • US8658322B2 patent drawing
  • US8658322B2 patent drawing
  • US8658322B2 patent drawing

AI summary

In a fuel cell system including a stack of polymer electrolyte fuel cells, the wet state of electrolyte membranes in the fuel cell stack is detected according to a variation in measurement value of an alternating current impedance (AC impedance) of the fuel cell stack. In an adequate level of water content of the electrolyte membranes, the measurement value of the AC impedance is substantially constant and has a very little variation. In an excess level of water content of the electrolyte membranes, the measurement value of the AC impedance has a significant variation. The AC impedance of the fuel cell stack is determinable by frequency analysis of high-frequency noise generated by an inverter included in the fuel cell system.