Fuel Cell Aging via Alternating Humidified Gas Supply

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Solution Overview

Problem

Existing fuel cell aging methods face challenges in effectively humidifying the electrolyte membrane, leading to insufficient proton movement and decreased gas diffusion performance due to the trade-off between water content and gas diffusion.

Innovation Solution

A method and apparatus that alternately supply humidified hydrogen gas and inert gas to the electrodes of a fuel cell, facilitating proton movement through the electrolyte membrane by controlling gas distribution patterns to enhance humidification and aging efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If water which accompanies the hydrogen gas is increased, then humidification of the electrolyte membrane is improved, but gas diffusion performance decreases

Engineering Contradiction:
Improvewater contentVSAvoidgas diffusion performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent divides the aging process into multiple stages with different gas supply patterns. The first pattern supplies humidified hydrogen to one electrode and humidified inert gas to the other, while the second pattern reverses this arrangement. This segmentation allows controlled water introduction without continuous high water content that would harm gas diffusion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic switching between the first and second gas supply patterns during aging. This periodic action creates alternating periods of humidification from different electrodes, ensuring sufficient electrolyte membrane humidification while preventing liquid water accumulation that would block gas diffusion pathways.

Inventive Principle:
Principle #19Periodic action

2Reliability

If water which accompanies the hydrogen gas is decreased, then gas diffusion performance is maintained, but humidification of the electrolyte membrane becomes insufficient

Engineering Contradiction:
Improvegas diffusion performanceVSAvoidwater content
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent segments the water supply process by using inert gas humidification in alternating patterns. This allows water to be introduced through the electrolyte membrane from both electrodes over time, ensuring sufficient humidification without requiring continuous high water content that would compromise gas diffusion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses inert gas as an intermediary carrier to transport water vapor to the electrolyte membrane. This intermediary approach allows controlled water delivery through the membrane without introducing liquid water that would block gas diffusion, thus maintaining both humidification and gas diffusion performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If conventional aging method is used, then aging process is simple, but electrolyte membrane humidification is insufficient

Engineering Contradiction:
Improveaging process complexityVSAvoidelectrolyte membrane water content
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent segments the aging process into distinct first and second patterns with specific gas supply configurations. This segmentation enables sufficient electrolyte membrane humidification by systematically introducing water from both electrodes over time, while keeping the overall process structure relatively simple and systematic.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach significantly improves the humidification of the electrolyte membrane, increasing proton mobility and reducing the time and cost associated with the aging process while maintaining efficient power generation performance.

Implementation Method 1

when protons generated from ionization of hydrogen moves through the electrolyte membrane

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

the protons are not accompanied by electro osmosis water. Therefore, the electrolyte membrane is not humidified sufficiently

Methodology Applied
Scientific EffectElectro-osmosis: Electro-Osmosis

Data Source

PatentUS11870110B2Method of aging fuel cell
Publication Date: 2024.01.09 HONDA MOTOR CO LTD
  • US11870110B2 patent drawing
  • US11870110B2 patent drawing
  • US11870110B2 patent drawing

AI summary

A control unit of an aging apparatus performs a first pattern of supplying a humidified H2 gas to an anode and supplying a humidified N2 gas to a cathode, to thereby move protons from the anode to the cathode through an electrolyte membrane. Further, the control unit performs a second pattern of supplying the humidified N2 gas to the anode and supplying the humidified H2 gas to the cathode, to thereby move protons from the cathode to the anode through the electrolyte membrane.