Fuel Cell Anode Hydrogen Partial Pressure Control

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Solution Overview

Problem

Fuel cell durability is compromised due to the generation of hydrogen peroxide caused by oxygen reduction reactions, leading to chemical deterioration of the electrolyte membrane, especially in low potential environments where Pt catalysts are used, and existing methods struggle to effectively control this deterioration.

Innovation Solution

A fuel cell system that includes a controller to estimate and control the hydrogen partial pressure at the anode based on the position of a catalyst dispersion portion within the electrolyte membrane, using the equation Target hydrogen partial pressure=[2×Oxygen permeation coefficient in electrolyte membrane thickness direction×{Distance from the anode catalyst layer to the catalyst dispersion portion÷(Electrolyte membrane thickness−Distance from the anode catalyst layer to the catalyst dispersion portion)}×Oxygen partial pressure]÷Hydrogen permeation coefficient in the electrolyte membrane thickness direction, to suppress the generation of hydrogen peroxide and enhance membrane durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Pt catalyst is used in the electrolyte membrane to suppress chemical deterioration, then the durability of the electrolyte membrane is improved, but hydrogen peroxide is generated in low potential environments causing chemical deterioration

Engineering Contradiction:
Improvedurability of electrolyte membraneVSAvoidhydrogen peroxide generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by positioning the catalyst dispersion portion at a specific location within the electrolyte membrane - closer to the anode catalyst layer rather than uniformly distributed. This localized positioning ensures that the catalyst operates in a region where it can effectively reduce oxygen without generating excessive hydrogen peroxide, thus resolving the contradiction between durability improvement and harmful byproduct generation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the operational parameters by controlling the hydrogen partial pressure in the anode to be higher than the oxygen partial pressure in the cathode. This parameter change prevents the low potential environment that causes hydrogen peroxide generation, while still allowing the catalyst to function effectively for suppressing chemical deterioration of the electrolyte membrane.

Inventive Principle:
Principle #35Parameter changes

2Power

If catalyst-supported carbon particles are disposed on the cathode side to accelerate ORR, then the oxygen reduction reaction efficiency is improved, but control for suppressing hydrogen peroxide generation cannot be performed

Engineering Contradiction:
Improveoxygen reduction reaction efficiencyVSAvoidcontrol capability for hydrogen peroxide suppression
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The patent inverts the conventional approach by positioning the catalyst dispersion portion not on the cathode side but closer to the anode side within the electrolyte membrane. This inversion allows the catalyst to function in a different operational environment where hydrogen peroxide generation is suppressed, while still maintaining effective oxygen reduction reaction capability through the controlled partial pressure conditions.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent introduces partial pressure control as an intermediary mechanism between the catalyst positioning and the hydrogen peroxide generation suppression. By controlling the hydrogen partial pressure in the anode as an intermediary parameter, the system achieves both high ORR efficiency and hydrogen peroxide suppression, resolving the contradiction between power output and operational control.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If oxygen permeation is increased to enhance power generation, then the power output is improved, but chemical deterioration of the electrolyte membrane is accelerated

Engineering Contradiction:
Improvepower generationVSAvoidlife of electrolyte membrane
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The patent changes the operational parameters by establishing a specific relationship between hydrogen partial pressure in the anode and oxygen partial pressure in the cathode. By maintaining hydrogen partial pressure higher than oxygen partial pressure, the system allows enhanced oxygen permeation for power generation while preventing the chemical deterioration that would otherwise result from such permeation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively suppresses chemical deterioration of the electrolyte membrane by appropriately setting hydrogen and oxygen partial pressures, thereby enhancing the durability and lifespan of the fuel cell by reducing crossover oxygen to the anode and minimizing hydrogen peroxide generation.

Implementation Method 1

Oxygen permeation coefficient in electrolyte membrane thickness direction

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

catalyst dispersion portion contains a catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

oxygen reduction reaction (ORR) active catalyst

Methodology Applied
Scientific EffectOxygen reduction reaction: Redox Reactions

Implementation Method 4

generates electrical energy by electrochemical reaction between fuel gas (such as hydrogen) and oxidant gas (such as oxygen and air)

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS11581558B2Fuel cell system
Publication Date: 2023.02.14 TOYOTA JIDOSHA KK
  • US11581558B2 patent drawing
  • US11581558B2 patent drawing
  • US11581558B2 patent drawing

AI summary

A fuel cell system configured to enhance the life of a fuel cell is provided. The fuel cell system a fuel cell, an oxidant gas supplier configured to supply oxygen-containing oxidant gas to a cathode of the fuel cell, a fuel gas supplier configured to supply hydrogen-containing fuel gas to an anode of the fuel cell, an oxygen partial pressure estimator configured to estimate an oxygen partial pressure of the cathode of the fuel cell, a hydrogen partial pressure estimator configured to estimate a hydrogen partial pressure of the anode of the fuel cell, and a controller, wherein the controller calculates a target hydrogen partial pressure by a given equation (1), and wherein the controller controls the hydrogen partial pressure of the anode to the target hydrogen partial pressure.