Fuel Cell Anode Pressure Control for Start-Up Polarization

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Solution Overview

Problem

Fuel cells experience prolonged high-potential polarization during start-up due to a concentration difference in the anode passage when the inner gas is replaced with oxidant gas, leading to inefficient operation and potential deterioration.

Innovation Solution

A fuel cell system with a fuel-gas-pressure-adjusting-and-supplying unit and a high-pressure-fuel-gas-supply-controlling unit that sets a higher target pressure for fuel gas supply to the anode passage when the inner gas is replaced with oxidant gas, promoting the mixture of oxidant and fuel gases and preventing prolonged high-potential polarization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the fuel cell starts under the condition where inner gas in the anode passage is replaced with oxidant gas, then the concentration difference in fuel gas between inlet and outlet sides of the anode passage becomes large, but the fuel cell is subject to high potential polarization for a long time

Engineering Contradiction:
Improveconcentration difference in fuel gasVSAvoidduration of high potential polarization
Core Design Contradiction:
Quantity of substanceVSDuration of action of moving object

Solution Approach 1:

The patent applies parameter changes by adjusting the pressure parameter of fuel gas supply. When oxidant gas is detected in the anode passage, the system increases the target pressure of fuel gas supply from normal operating pressure to a higher pressure, which accelerates the mixing process and reduces the duration of high potential polarization by rapidly equalizing the concentration distribution.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements dynamics by making the fuel gas supply pressure adjustable and controllable based on real-time detection of gas composition in the anode passage. The system dynamically switches between normal pressure supply and high pressure supply modes, allowing the pressure parameter to adapt to changing operational conditions and optimize the mixing process.

Inventive Principle:
Principle #15Dynamics

2Productivity

If high pressure fuel gas is supplied to promote mixing of oxidant and fuel gases, then the concentration difference is reduced rapidly, but the system complexity increases due to pressure control requirements

Engineering Contradiction:
Improvemixing speed of gasesVSAvoidpressure control system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs feedback control through a gas composition detector that continuously monitors the anode passage for the presence of oxidant gas. This feedback signal triggers the pressure control unit to adjust the fuel gas supply pressure accordingly, creating a closed-loop control system that automates the high pressure supply decision-making process and reduces operational complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system implements self-service by using the gas composition detector to automatically detect oxidant gas presence and trigger the appropriate pressure supply mode without requiring manual intervention. The control unit autonomously decides when to switch between normal and high pressure supply based on real-time gas composition data, simplifying the operational interface.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the concentration difference in the anode passage, preventing fuel cell polarization at high potential and enhancing start-up efficiency by ensuring efficient mixing of gases.

Implementation Method 1

a fuel-gas-pressure-adjusting-and-supplying unit which is disposed on the fuel gas inlet passage and adjusts a pressure of the fuel gas to supply the fuel gas to the anode passage

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS9276275B2Fuel cell system
Publication Date: 2016.03.01 HONDA MOTOR CO LTD
  • US9276275B2 patent drawing
  • US9276275B2 patent drawing
  • US9276275B2 patent drawing

AI summary

Provided is a fuel cell system capable of preventing a fuel cell from being polarized at a high potential for a long time during start-up. A fuel cell system 1 includes a first injector 23A and a second injector 23B in a fuel gas inlet passage. When an ECU 60 determines that a power generation down time is equal to or more than a predetermined period at start-up of a fuel cell stack 10, a target pressure of hydrogen supplied to an anode passage 12 is set to be higher for supply than when the power generation down time is less than the predetermined period. In addition, as the power generation down time of the fuel cell stack 10 becomes longer, the target pressure is set to be higher. Also, a pressure increase in the fuel cell stack is set to be lower than that during ordinary power generation.