Fuel Cell Anode Gas Recirculation for Moisture Management

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Solution Overview

Problem

Fuel cell devices face challenges in maintaining anode moisture levels, particularly during hot starts, where the anode can dry out due to high operating temperatures, potentially leading to unsafe operation.

Innovation Solution

The anode gas outflow section is connected to a recirculation section that allows for the transfer of liquid product water back to the anode gas inflow section, ensuring the anode is adequately moistened without requiring structural modifications to the fuel cell, using a water-conductive connection and an anode gas compressor to vaporize water for efficient distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the fuel cell operates at high temperature during hot start, then the operating temperature is maintained for quick restart, but the anode dries out and moisture content drops below safe levels

Engineering Contradiction:
Improveoperating temperatureVSAvoidanode moisture content
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The system monitors anode moisture content and uses feedback control to regulate water addition to the anode gas path, ensuring moisture content remains above safe thresholds while maintaining high operating temperature during hot starts

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The fuel cell system uses its own product water from the cathode side to replenish anode moisture, creating a self-sufficient moisture management system that doesn't require external water sources during operation

Inventive Principle:
Principle #25Self-service

2Quantity of substance

If product water is removed from the fuel cell to wet the anode, then anode moisture is replenished, but additional water management infrastructure is required

Engineering Contradiction:
Improveanode moisture contentVSAvoidwater management infrastructure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The recirculation section is designed to serve dual functions: it removes excess product water from the cathode side and simultaneously delivers this water to the anode side, eliminating the need for separate water management systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the water removal function from the cathode and water delivery function to the anode into a single integrated recirculation section, reducing overall system complexity while maintaining effective moisture management

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If water is added to the anode gas in the anode gas inflow section, then the anode is wetted without structural modifications, but the fuel cell requires water-conductive connection infrastructure

Engineering Contradiction:
Improvestructural modification requirementVSAvoidwater-conductive connection infrastructure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

Instead of injecting water directly into the anode structure or modifying the fuel cell stack, the system inverts the approach by adding water to the anode gas in the external inflow section, avoiding structural modifications to the fuel cell itself

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively maintains the anode's water content above a predefined setpoint, preventing dry-out issues during startup and operation, without increasing complexity or requiring external water sources, ensuring safe and efficient fuel cell operation.

Implementation Method 1

The anode gas compressor not only transports the water to the anode gas inflow section

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

Heat, namely, arises during the compression of the anode exhaust gas

Methodology Applied
Scientific EffectAdiabatic heating: Adiabatic Heating

Implementation Method 3

liquid product water is transferred to the fuel cell

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

the water is vaporized before being added to the anode gas conducted to the fuel cell, it being possible to induce the vaporization, in particular, via the anode exhaust gas compressor

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 5

Fuel cell devices and methods for operating fuel cell devices are generally known

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS10403913B2Fuel cell device having a water-transferring anode gas path, and method for operating a fuel cell
Publication Date: 2019.09.03 AUDI AG
  • US10403913B2 patent drawing
  • US10403913B2 patent drawing

AI summary

A fuel cell device (1) including an anode-gas path (3) and a method for operating a fuel cell device (1). In order to wet an anode of the fuel cell device (1) in a simple manner, an anode-gas drainage section (13) of the fuel cell device (1) is connected to an anode-gas supply section (7) of the fuel cell device (1) in a water-conducting manner and water is added to an anode-gas that is carried to the fuel cell (2).