Fuel Cell Antioxidant Liquid for Membrane-Safe Radical Scavenging

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Solution Overview

Problem

Fuel cell systems face chemical degradation of the electrolyte membrane due to the production of hydrogen peroxide and radicals, which is exacerbated by inappropriate levels of antioxidants like cerium oxide in the gas diffusion layers, leading to durability issues.

Innovation Solution

An antioxidant liquid for fuel cells is developed, comprising cerium oxide and cerium salt dissolved in water, with specific particle size and weight ratio adjustments, to maintain an appropriate antioxidant content in the gas diffusion layers, ensuring effective radical scavenging without compromising ionic conductivity or water repellency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If antioxidant (cerium oxide) is added to the gas diffusion layer to prevent membrane degradation, then membrane durability is improved, but excess antioxidant ionizes and moves to the membrane electrode assembly, deteriorating ionic conductivity

Engineering Contradiction:
Improvemembrane durabilityVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the physical-chemical parameters of the antioxidant by using cerium salt instead of cerium oxide, and controls the particle size and weight ratio of components. This transforms the antioxidant from a solid particulate form that can ionize and migrate to a controlled chemical form that remains stable in the gas diffusion layer, preventing deterioration of ionic conductivity while maintaining membrane durability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates different functional zones within the gas diffusion layer by controlling the distribution and concentration of antioxidant components. The cerium salt is positioned and distributed in specific regions with controlled weight ratios (120:1 to 600:1), ensuring antioxidant function in needed areas while preventing excess migration to the membrane electrode assembly

Inventive Principle:
Principle #3Local quality

2Reliability

If antioxidant is added to the gas diffusion layer to scavenge radicals, then membrane degradation is prevented, but the antioxidant itself is hydrophilic and inhibits water repellency of the gas diffusion layer

Engineering Contradiction:
Improvemembrane durabilityVSAvoidwater repellency
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical form of the antioxidant from hydrophilic cerium oxide to cerium salt, and controls particle size parameters. This transformation maintains the radical scavenging capability while reducing the hydrophilic effect that would inhibit water repellency of the gas diffusion layer

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system in the gas diffusion layer combining cerium salt with other components in specific weight ratios (120:1 to 600:1). This composite structure provides antioxidant protection while maintaining the hydrophobic properties of the gas diffusion layer through proper material composition and distribution

Inventive Principle:
Principle #40Composite materials

3Reliability

If antioxidant amount is increased to enhance radical scavenging, then membrane protection is improved, but excess antioxidant moves to membrane electrode assembly and combines with sulfonic acid groups, deteriorating proton conductivity

Engineering Contradiction:
Improvemembrane protectionVSAvoidproton conductivity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the chemical form and physical parameters of the antioxidant, using cerium salt with controlled particle size (D10: 0.5 μm, D90: 10 μm) and weight ratio (120:1 to 600:1). This transformation allows sufficient antioxidant protection while preventing the ionization and migration that would cause cerium cations to combine with sulfonic acid groups and reduce proton conductivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses cerium salt as an intermediary form that provides antioxidant protection without directly ionizing and migrating to the membrane electrode assembly. The controlled particle size and weight ratio act as mediators that prevent excess movement while maintaining protective function

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The antioxidant liquid effectively maintains the desired antioxidant content in both hydrogen and air electrode gas diffusion layers, preventing membrane degradation and enhancing fuel cell durability by controlling cerium ion distribution and reaction rates.

Implementation Method 1

The cerium oxide or cerium salt produces cerium ions which switch between a trivalent ion and a tetravalent ion and decompose the hydrogen peroxide and the radicals

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

a method of charging the antioxidant liquid to the fuel cell stack, the method comprising: preparing the antioxidant liquid; determining whether to charge the antioxidant liquid to the fuel cell stack; and charging by supplying the prepared antioxidant liquid to the fuel cell stack

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS20240170699A1Antioxidant Liquid for Fuel Cell and Method of Charging Same
Publication Date: 2024.05.23 HYUNDAI MOTOR CO LTD
  • US20240170699A1 patent drawing
  • US20240170699A1 patent drawing
  • US20240170699A1 patent drawing

AI summary

An embodiment antioxidant liquid for a fuel cell is provided. The antioxidant liquid is to be charged in a gas diffusion layer of a fuel cell stack, and the antioxidant liquid includes a solvent, an oxide as a first antioxidant dispersed in the solvent, and a salt as a second antioxidant dissolved in the solvent.