Fuel Cell Gas Distribution via Auxiliary Flow Passages

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Solution Overview

Problem

Conventional fuel cell configurations face challenges in evenly distributing gas flow, leading to variations in flow rates between the center and end portions of the power generation cell, which hinders efficient power generation.

Innovation Solution

A fuel cell unit structure with power generation cells, separators, flow passages, and an adjustment portion that includes auxiliary flow passages to regulate pressure loss between gas flow-in and flow-out ports, ensuring even gas distribution across the power generation cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If gas flow-in ports and flow-out ports are offset from each other to supply gas to the entire surface of the power generation cell, then gas coverage is improved, but flow rate variation among center and end portions increases

Engineering Contradiction:
Improvegas coverage areaVSAvoidflow rate uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The flow passage is divided into multiple independent channels (first flow passage, second flow passage, third flow passage) that distribute gas to different regions of the power generation cell. Each flow passage receives gas from different flow-in ports and delivers to different flow-out ports, segmenting the flow distribution to achieve both comprehensive coverage and uniform flow rates across the cell surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different flow passages are designed with different configurations to suit local requirements. The first flow passage connects first flow-in ports to first flow-out ports, the second flow passage connects second flow-in ports to second flow-out ports, and the third flow passage connects third flow-in ports to third flow-out ports. This local differentiation allows each region to receive optimized gas supply, achieving uniform flow distribution while maintaining comprehensive surface coverage.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If multiple flow passages are used to supply gas to the entire surface, then gas distribution coverage is improved, but pressure loss variation among flow passages increases

Engineering Contradiction:
Improvegas distribution coverageVSAvoidpressure loss variation
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The flow passage configuration aims to create equipotential conditions for pressure distribution. By symmetrically arranging flow-in ports and flow-out ports on opposite surfaces and creating multiple flow passages with similar path lengths and resistance characteristics, the system balances pressure distribution across all flow passages, reducing pressure loss variation and energy waste.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

While maintaining overall symmetry for balance, the design incorporates asymmetric elements in the flow passage routing to compensate for natural flow distribution imbalances. The specific arrangement of flow passages and ports creates asymmetric flow paths that equalize pressure drops across different regions, achieving uniform pressure loss despite the complex multi-passage configuration.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces flow rate variations, enhances power generation efficiency by evenly supplying gas to both center and end portions of the power generation cells, preventing insufficient or excessive gas supply, and minimizing temperature gradients.

Implementation Method 1

The adjustment portion is configured to adjust an amount of the gas flowing through the flow passages by adjusting a pressure loss in the flow passage portion

Methodology Applied
Scientific EffectPressure loss adjustment: Pressure Drop

Implementation Method 2

a fuel cell generates power by supplying gas to a power generation cell formed by sandwiching an electrolyte between a fuel electrode and an oxidant electrode

Methodology Applied
Scientific EffectFuel cell electrochemical reaction: Fuel Cell

Data Source

PatentUS11316181B2Fuel cell unit structure and method of controlling fuel cell unit structure
Publication Date: 2022.04.26 NISSAN MOTOR CO LTD
  • US11316181B2 patent drawing
  • US11316181B2 patent drawing
  • US11316181B2 patent drawing

AI summary

A fuel cell unit structure includes: power generation cells; separators; a flow passage portion formed between the separators and including flow passages configured to supply gas to the power generation cells; gas flow-in ports configured to allow the gas to flow into the flow passage portion; gas flow-out ports configured to allow the gas to flow out from the flow passage portion; and an adjustment portion configured to adjust an amount of the gas flowing through the flow passages. The adjustment portion includes a first auxiliary flow passage provided between the power generation cells arranged to be opposed to each other on a same plane with a gas flow-in port of the gas flow-in ports being located on an extended line of an extending direction of the first auxiliary flow passage.