Fuel Cell Power System Auxiliary Machine Switching Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Fuel cell power systems face challenges in optimizing hydrogen management and auxiliary power distribution across multiple fuel cell units, leading to inefficient energy utilization and reduced vehicle cruising distance due to uneven hydrogen levels and system imbalances.

Innovation Solution

A control system that dynamically switches the connection of high voltage auxiliary machines between fuel cell systems based on hydrogen levels and system states, ensuring balanced hydrogen usage and adjusting power consumption to maximize vehicle range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple fuel cell units operate independently without dynamic switching, then each unit can maintain stable operation, but hydrogen levels become uneven and overall system efficiency decreases

Engineering Contradiction:
Improveenergy utilization efficiencyVSAvoidhydrogen level balance
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The system dynamically switches the connection of high voltage auxiliary machines between different fuel cell units based on real-time hydrogen levels and system states. This dynamic reconfiguration allows the system to adapt to changing conditions, balancing hydrogen consumption across units while maintaining stable operation and improving overall energy utilization efficiency.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If auxiliary machines are connected to a single fuel cell system, then the system structure is simple, but power distribution is unbalanced and vehicle cruising distance is reduced

Engineering Contradiction:
Improvepower distribution flexibilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system is designed to manage multiple fuel cell units and dynamically switch auxiliary machine connections among them. This multi-functional control approach allows the same control system to handle both simple single-unit operation and complex multi-unit coordination, providing power distribution flexibility without proportionally increasing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If hydrogen levels are not actively managed across fuel cell units, then system operation is simpler, but energy distribution becomes inefficient and cruising distance decreases

Engineering Contradiction:
Improveenergy distribution efficiencyVSAvoidhydrogen management automation
Core Design Contradiction:
Use of energy by moving objectVSExtent of automation

Solution Approach 1:

The control system continuously monitors hydrogen levels and system states in each fuel cell unit, using this feedback information to make real-time decisions about auxiliary machine connections. This automated feedback mechanism ensures efficient energy distribution across units while maintaining manageable system operation through intelligent control rather than complex manual management.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20220320538A1Fuel cell power system
Publication Date: 2022.10.06 HONDA MOTOR CO LTD
  • US20220320538A1 patent drawing
  • US20220320538A1 patent drawing
  • US20220320538A1 patent drawing

AI summary

A fuel cell power system includes a plurality of fuel cell systems that include a fuel cell stack and a fuel tank for storing fuel gas and supplying the fuel gas to the fuel cell stack. The fuel cell power system includes an auxiliary machine that is connected to be electrically switchable to any of the plurality of fuel cell system, and consume electric power output from the plurality of fuel cell systems. The fuel cell power system includes a control device that switches the fuel cell system to which the auxiliary machine is connected, on the basis of the states of the plurality of the fuel cell systems.