Fuel Cell Power Control Using Battery Support at Peak Efficiency

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Solution Overview

Problem

Conventional fuel cell systems face decreased power generation efficiency in both low-load and high-load regions due to inefficient operating points, with existing technologies failing to effectively manage power demand and supply in high-load conditions.

Innovation Solution

A fuel cell system comprising a fuel cell, a battery, and a controller that calculates and manages power generation efficiency, operating the fuel cell at a specific efficiency-maximizing point during high-load conditions and utilizing battery-discharged power to compensate for deficiencies, thereby optimizing overall system efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the fuel cell operates in the low-load region to meet power demand, then the power demand is satisfied, but the power generation efficiency decreases

Engineering Contradiction:
Improvepower demand satisfactionVSAvoidpower generation efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The fuel cell operates in advance at a specific operating point with high power generation efficiency to charge the battery, storing energy that can be used later during high-load conditions. This preliminary high-efficiency operation prepares energy reserves before the high-load period occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The operating point of the fuel cell is changed from the specific operating point (high efficiency) to other operating points (lower efficiency) depending on power demand conditions. By adjusting the operating parameters based on real-time power demand, the system optimizes overall efficiency while meeting power requirements.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the fuel cell operates at the specific operating point to maximize power generation efficiency, then the power generation efficiency is maximized, but the power demand may not be met during high-load conditions

Engineering Contradiction:
Improvepower generation efficiencyVSAvoidpower demand satisfaction
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The power supply function is segmented between the fuel cell and the battery. The fuel cell operates at the specific operating point to maximize efficiency and charge the battery, while the battery provides additional power during high-load conditions. This segmentation allows each component to operate in its optimal range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery acts as an intermediary energy storage device between the fuel cell and the power demand. It stores energy when the fuel cell operates at high efficiency and releases energy when power demand exceeds what the fuel cell can provide, mediating between efficiency optimization and power demand satisfaction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves increased power generation efficiency by operating the fuel cell at its optimal point during high-load conditions and utilizing high-efficiency charged power from the battery, enhancing the overall fuel cell system's efficiency even in high-load regions.

Implementation Method 1

a fuel cell configured to supply generated electric power to the load device and the battery

Methodology Applied
Scientific EffectFuel cell electrochemical reaction: Fuel Cell

Implementation Method 2

a battery configured to store electric power generated by the fuel cell and discharge stored electric power to the load device

Methodology Applied
Scientific EffectBattery energy storage and discharge: Battery (electricity)

Data Source

PatentUS20240072284A1Fuel cell system
Publication Date: 2024.02.29 TOYOTA JIDOSHA KK
  • US20240072284A1 patent drawing
  • US20240072284A1 patent drawing
  • US20240072284A1 patent drawing

AI summary

A fuel cell system for a load device may include a fuel cell, a battery, and a controller configured to control the fuel cell and the battery. The controller may be configured to: cumulatively calculate first accumulated electric energy generated by the fuel cell; cumulatively calculate a power generation efficiency average at the time of storage of the first accumulated electric energy; calculate required power generation efficiency to generate electric power that meets a power demand of the load device; under a first condition where the power generation efficiency average is lower than the required power generation efficiency, cause the fuel cell to generate electric power that meets the power demand; and under a second condition where the power generation efficiency average is higher, cause the fuel cell to generate electric power at a specific operating point and cause the battery to discharge deficient electric power.