Fuel Cell Startup Control Using Battery Power Threshold

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Solution Overview

Problem

In fuel cell systems, if a fuel cell fails to start up due to issues like inadequate fuel or oxidizing gas supply, the vehicle stops as the electric power from the secondary battery is used up, leading to inconvenient and prolonged startup times.

Innovation Solution

A fuel cell system that calculates an allowable waiting time based on stored power in the secondary battery, issues an alarm if the fuel cell fails to start up within this time, allowing the system to be turned off without depleting the battery power, thereby reducing startup time and conserving energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the fuel cell system uses secondary battery power during startup, then the startup time is reduced, but the battery power is depleted and the vehicle stops if the fuel cell fails to start up

Engineering Contradiction:
Improvestartup timeVSAvoidsystem reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The system calculates the allowable waiting time in advance based on the secondary battery's stored power level before attempting fuel cell startup. This preliminary calculation establishes a safety threshold that prevents complete battery depletion, allowing the system to prepare contingency measures before the actual startup attempt begins.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The alarming means provides real-time feedback to the user when the fuel cell fails to start up within the calculated allowable waiting time. This feedback mechanism alerts the user to the startup failure and the remaining battery status, enabling timely intervention to prevent complete power depletion and vehicle stoppage.

Inventive Principle:
Principle #23Feedback

2Use of energy by moving object

If the fuel cell system waits for complete startup before using battery power, then battery power is conserved, but the startup time increases and convenience is reduced

Engineering Contradiction:
Improvebattery power consumptionVSAvoidoperational convenience
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The system performs preliminary calculation of the allowable waiting time based on current battery charge levels before the fuel cell startup begins. This advance preparation establishes a safe operating window that balances battery conservation with user convenience, allowing the user to understand the expected wait time and remaining power buffer before the startup process commences.

Inventive Principle:
Principle #10Preliminary action

3Duration of action of moving object

If the system allows extended waiting time for fuel cell startup, then the fuel cell has sufficient time to initialize, but the battery power is depleted before startup completion

Engineering Contradiction:
Improvestartup durationVSAvoidbattery power
Core Design Contradiction:
Duration of action of moving objectVSQuantity of substance

Solution Approach 1:

The alarming means monitors the startup process continuously and provides feedback to the user when the fuel cell fails to start within the pre-calculated allowable waiting time. This real-time monitoring and alerting prevents the battery from being completely depleted during a failed startup attempt, maintaining a safety buffer of remaining power.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the fuel cell system to be turned off without using up secondary battery power when startup fails, while shortening overall startup time and ensuring power remains for essential devices.

Implementation Method 1

a fuel cell which generates electric power by an electrochemical reaction of a fuel gas and an oxidizing gas

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS8420269B2Fuel cell system
Publication Date: 2013.04.16 TOYOTA JIDOSHA KK
  • US8420269B2 patent drawing
  • US8420269B2 patent drawing
  • US8420269B2 patent drawing

AI summary

A fuel cell system is turned off without using up the electric power of a secondary battery in the case where a fuel cell fails to start up, while reducing the startup time of the fuel cell system. When an ignition key is turned on, a controller calculates allowable waiting time for a fuel cell to start up on the basis of the electric power stored in a secondary battery. If the fuel cell fails to start up during the period of time from the instant the ignition key was turned on until the allowable waiting time elapses, then the controller turns on an alarm lamp which indicates the startup failure of the fuel cell. Meanwhile, in the case where the fuel cell starts up, the controller begins a normal operation in which a traction motor and the like are actuated by using the electric power generated by the fuel cell and the electric power stored in the secondary battery.