Fuel Cell Oxidation Gas Flow Control via Bypass Device

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Solution Overview

Problem

Fuel cell systems face challenges in controlling power generation when decreasing output voltage, as excessive power is generated due to the inability to rapidly reduce air flow rates, leading to improper power discharge from capacitance components to external loads.

Innovation Solution

A fuel cell system with a controller and bypass device that regulates oxidation gas flow rates to match demanded power, using a bypass device to manage power generation during voltage decreases and ensuring stable power supply to external loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the air flow rate from the air compressor is rapidly reduced when demanded power decreases, then the power generation can be quickly adjusted to match demand, but the air compressor cannot rapidly reduce the air flow rate, causing excessive power generation

Engineering Contradiction:
Improveresponse speed of air flow rate adjustmentVSAvoidpower generation control accuracy
Core Design Contradiction:
SpeedVSPower

Solution Approach 1:

The oxidation gas flow is divided into two separate paths: one through the fuel cell stack for power generation and another through the bypass device that can be rapidly adjusted. This segmentation allows the bypass flow to be quickly modified to compensate for the slow response of the main air compressor, enabling rapid overall flow adjustment without changing the compressor's operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bypass device acts as an intermediary element between the air compressor and the fuel cell stack. It provides a controllable alternative path for oxidation gas flow, allowing fine-tuned adjustment of the total oxidation gas supply to the stack. This intermediary mechanism enables precise power generation control by adjusting the bypass flow rate in response to changing power demands.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the output voltage of the fuel cell is increased to charge the capacitance component, then the capacitance component can be charged with excessive power, but the power supplied to external loads exceeds the demanded power

Engineering Contradiction:
Improveenergy stored in capacitance componentVSAvoidpower supplied to external load
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The control device continuously monitors the power demand from external loads and adjusts the bypass flow rate accordingly. When power demand decreases, the control device increases bypass flow to reduce the oxidation gas supply to the fuel cell stack, preventing excessive power generation. This feedback mechanism ensures that the sum of power from the fuel cell and discharged capacitance matches the external load demand.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the bypass flow rate based on real-time power demand conditions. During voltage decrease when capacitance discharges to external loads, the bypass device is controlled to reduce oxidation gas flow to the stack, dynamically balancing the total power supplied to match external demand and prevent overload.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively matches power supplied from the fuel cell to external loads by adjusting oxidation gas flow rates, preventing excessive power generation and ensuring power efficiency during voltage decreases.

Implementation Method 1

A fuel cell is a power generation system which oxidizes a fuel by an electrochemical process to directly convert energy discharged by an oxidizing reaction into electric energy

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 2

both side surfaces of an electrolytic film for selectively transporting hydrogen ions

Methodology Applied
Scientific EffectSelective transport: Permeation

Implementation Method 3

the power of the charged capacitance component of the fuel cell starts to be discharged to an external load

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8048580B2Fuel cell system with an oxidation gas flow controller
Publication Date: 2011.11.01 TOYOTA JIDOSHA KK
  • US8048580B2 patent drawing
  • US8048580B2 patent drawing
  • US8048580B2 patent drawing

AI summary

A fuel cell system includes: a fuel cell stack which receives a fuel gas and an oxidation gas to generate a power; an air compressor which supplies the oxidation gas to the fuel cell stack; and a controller which reduces the oxidation gas flow rate supplied from the air compressor to the fuel cell stack in consideration of discharge from a capacitance component of the fuel cell stack when decreasing the output voltage of the fuel cell stack. When the output voltage of the fuel cell stack has dropped, the fuel cell system can control a cell operation in consideration of the discharge from the capacitance component of the fuel cell stack to an external load.