Fuel Cell Cathode Off-Gas Control for Vehicle Cabin Humidity

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Solution Overview

Problem

Existing fuel cell systems do not effectively control humidity in vehicle cabins, which is essential for passenger comfort and system efficiency.

Innovation Solution

A fuel cell system equipped with a humidity sensor, cathode off-gas exhaust passage, introducing ports, and a control unit that adjusts the amount and humidity of cathode off-gas introduced into the cabin based on detected humidity levels, allowing for precise humidity control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cathode off-gas is introduced into the vehicle cabin for heating, then heating effect is improved, but humidity control capability deteriorates

Engineering Contradiction:
Improveheating effectVSAvoidhumidity control capability
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts the amount of cathode off-gas introduced into the vehicle cabin based on real-time humidity detection. The introducing amount control unit varies the introduction quantity according to detected humidity levels, enabling both effective heating and adaptive humidity control without fixed operational modes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The humidity sensor provides continuous feedback on the vehicle cabin's humidity state to the control unit. This feedback loop enables the system to monitor and adjust cathode off-gas introduction to maintain optimal humidity levels while utilizing the heating effect, resolving the contradiction between heating and humidity control capabilities.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If humidity control is implemented using cathode off-gas introduction, then humidity control precision is improved, but system complexity increases

Engineering Contradiction:
Improvehumidity control precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system uses the vehicle's existing cathode off-gas, which naturally contains humidity, as the control medium. Rather than introducing separate humidification systems, the system self-regulates by controlling the introduction of this readily available resource, achieving precise humidity control without adding substantial system complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The cathode off-gas introduction system serves dual functions: heating the vehicle cabin and controlling humidity levels. By making this single system multi-functional, the patent avoids the need for separate heating and humidification systems, thereby achieving precise humidity control while minimizing increases in overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple introducing ports are provided for cathode off-gas, then humidity control flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvehumidity control flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cathode off-gas introduction system is segmented into multiple introducing ports located at different positions within the vehicle cabin. Each port can be independently controlled, allowing the system to target different regions and achieve more flexible and precise humidity distribution throughout the cabin space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different introducing ports are strategically positioned to address local humidity variations within the vehicle cabin. The system can selectively activate specific ports based on detected humidity conditions in different zones, providing localized humidity control that enhances overall flexibility without requiring a complete redesign of the entire introduction system.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective control of humidity in vehicle cabins, improving passenger comfort and system efficiency by optimizing the amount and humidity of cathode off-gas reintroduced into the cabin.

Implementation Method 1

a humidity sensor configured to detect a humidity in a vehicle cabin of the vehicle

Methodology Applied
Scientific EffectHumidity detection: Hygrometer

Implementation Method 2

a cathode off-gas introducing unit configured to introduce cathode off-gas emitted from the fuel cell, into the vehicle cabin of the vehicle via the introducing port

Methodology Applied
Scientific EffectGas flow control: Valve

Implementation Method 3

a fuel cell configured to generate electricity by using a hydrogen-based fuel

Methodology Applied
Scientific EffectFuel cell electrochemical reaction: Fuel Cell

Data Source

PatentUS11764377B2Fuel cell system
Publication Date: 2023.09.19 TOYOTA JIDOSHA KK
  • US11764377B2 patent drawing
  • US11764377B2 patent drawing
  • US11764377B2 patent drawing

AI summary

A fuel cell system mounted on a vehicle includes a fuel cell, a humidity sensor configured to detect a humidity in a vehicle cabin of the vehicle, a cathode off-gas exhaust passage through which cathode off-gas emitted from the fuel cell is exhausted to outside the vehicle, an introducing port for cathode off-gas, provided in the cathode off-gas exhaust passage, a cathode off-gas introducing unit configured to introduce cathode off-gas emitted from the fuel cell, into the vehicle cabin of the vehicle via the introducing port, and a cathode off-gas introducing amount control unit configured to control an amount of the cathode off-gas introduced into the vehicle cabin of the vehicle in accordance with a humidity in the vehicle cabin of the vehicle, detected by the humidity sensor.