Solid Oxide Fuel Cell Cathode Contaminant Trap Integration

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Solution Overview

Problem

Existing solid oxide fuel cell systems face limitations in effectively trapping contaminants from oxidizer gases, leading to reduced catalytic activity and power generation performance, as the contaminant trap portions are not configured to function actively in the electrical current pathway.

Innovation Solution

Incorporating a contaminant trap portion on the cathode with oxygen ion and electron conductivity, positioned near the oxidizer gas supply or discharge ports, which enhances its reactivity and allows it to function as part of the electrical current pathway, effectively trapping contaminants and maintaining catalytic activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the contaminant trap portion is separated from the cathode to avoid functioning as an electrical current pathway, then the cathode's catalytic activity is protected, but the contaminant trapping effectiveness is limited

Engineering Contradiction:
Improvecathode catalytic activityVSAvoidcontaminant trapping effectiveness
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent merges the contaminant trap portion with the cathode by disposing the contaminant trap portion on the cathode, allowing current to flow into both structures simultaneously. This integration enables the contaminant trap portion to function actively in the electrical current pathway while maintaining its contaminant trapping capability, thereby resolving the contradiction between protecting cathode catalytic activity and improving contaminant trapping effectiveness

Inventive Principle:
Principle #5Merging (Combining)

2Object-affected harmful factors

If the contaminant trap portion is configured to function actively in the electrical current pathway, then contaminant trapping effectiveness is improved, but the device complexity increases

Engineering Contradiction:
Improvecontaminant trapping effectivenessVSAvoidelectrochemical device structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The contaminant trap portion is merged with the cathode structure, eliminating the need for separate contaminant trapping components. This integration reduces device complexity while enabling active contaminant trapping through current flow, as the contaminant trap portion becomes part of the existing electrochemical reaction pathway

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The contaminant trap portion serves multiple functions simultaneously: it acts as both a cathode component for electrochemical reactions and a contaminant trapping element. This multi-functionality allows the single structure to improve contaminant trapping effectiveness without requiring additional separate components, thereby avoiding increased device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient trapping of contaminants, thereby maintaining the catalytic activity of the cathode and ensuring consistent power generation performance by integrating the contaminant trap portion into the electrical current pathway of the fuel cell.

Implementation Method 1

The contaminant trap portion exhibits an oxygen ion conductivity and an electron conductivity

Methodology Applied
Scientific EffectOxygen ion conductivity: Conduction (electrical)

Implementation Method 2

The contaminant trap portion exhibits an oxygen ion conductivity and an electron conductivity

Methodology Applied
Scientific EffectElectron conductivity: Conduction (electrical)

Implementation Method 3

a cathode that exhibits an oxygen ion conductivity and an electron conductivity

Methodology Applied
Scientific EffectOxygen ion conductivity: Conduction (electrical)

Implementation Method 4

a cathode that exhibits an oxygen ion conductivity and an electron conductivity

Methodology Applied
Scientific EffectElectron conductivity: Conduction (electrical)

Implementation Method 5

a solid electrolyte layer that is disposed between the anode and the cathode

Methodology Applied
Scientific EffectIon conductivity: Conduction (electrical)

Data Source

PatentUS10938047B2Electrochemical device
Publication Date: 2021.03.02 NGK INSULATORS LTD
  • US10938047B2 patent drawing
  • US10938047B2 patent drawing
  • US10938047B2 patent drawing

AI summary

A fuel cell device includes an electrochemical cell, an oxidizer gas supply portion, and a contaminant trap portion. An oxidizer gas supply portion has an oxidizer gas supply port for supplying an oxidizer gas to the cathode. A contaminant trap portion is disposed on a portion of the cathode on the side with the oxidizer gas supply port and exhibits oxygen ion conductivity and electron conductivity.