Fuel Cell Cathode Strontium Oxide Interface Control

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Solution Overview

Problem

Fuel cell output is reduced due to deterioration of the cathode, particularly in the region near the solid electrolyte layer, attributed to the proportion of strontium oxide.

Innovation Solution

The fuel cell incorporates a cathode with a perovskite oxide main component and a secondary phase of strontium oxide in the interface region within 5 μm from the solid electrolyte layer, with an occupied surface area ratio of the secondary phase between 0.05% and 3%, enhancing the durability and sintering characteristics of the cathode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the cathode contains a high proportion of strontium oxide near the solid electrolyte layer, then the initial output of the fuel cell is improved, but the cathode deteriorates rapidly causing output reduction

Engineering Contradiction:
Improvefuel cell outputVSAvoidcathode durability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The invention applies local quality by creating a gradient in strontium oxide concentration within the cathode. The interface region (within 5 μm from the solid electrolyte layer) contains a controlled, lower proportion of strontium oxide (0.05-3% occupied surface area ratio) compared to other regions. This local modification protects the critical interface area from deterioration while preserving the high output characteristics of strontium oxide in other cathode regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the concentration parameter of strontium oxide specifically in the interface region. By controlling the occupied surface area ratio of strontium oxide to be between 0.05-3% in this critical zone, the invention optimizes both initial output and long-term durability. This parameter change prevents the harmful effects of high strontium oxide concentration (rapid deterioration) while maintaining the beneficial effects (high output) through controlled distribution.

Inventive Principle:
Principle #35Parameter changes

2Strength

If strontium oxide is added to enhance sintering characteristics, then the cathode microstructure is improved, but the proportion of secondary phase increases causing output reduction

Engineering Contradiction:
Improvecathode microstructure integrityVSAvoidfuel cell output
Core Design Contradiction:
StrengthVSPower

Solution Approach 1:

The invention applies local quality by restricting the secondary phase (strontium oxide) to specific locations within the cathode. The interface region contains the secondary phase at controlled levels (0.05-3% occupied surface area ratio), while other regions can maintain higher strontium oxide content for enhanced sintering. This spatial differentiation allows the cathode to achieve both good microstructure integrity and high output performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the distribution parameter of strontium oxide rather than its overall concentration. By controlling the occupied surface area ratio in the interface region to be between 0.05-3%, the invention achieves optimal sintering characteristics without excessive secondary phase that would reduce output. The parameter control is location-specific, allowing different regions to serve different functions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10535882B2Fuel cell
Publication Date: 2020.01.14 NGK INSULATORS LTD
  • US10535882B2 patent drawing
  • US10535882B2 patent drawing
  • US10535882B2 patent drawing

AI summary

A fuel cell has an anode, a cathode, and a solid electrolyte layer. The cathode contains a main component containing a perovskite oxide which is expressed by the general formula ABO3 and includes at least one of La and Sr at the A site. The solid electrolyte layer is disposed between the anode and the cathode. The cathode includes an interface region that is within 5 μm from a surface near to the solid electrolyte layer. The interface region contains a main phase containing the perovskite oxide, and a secondary phase containing strontium oxide. An occupied surface area ratio of the secondary phase in a cross section of the interface region is greater than or equal 0.05% and less than or equal to 3%.