Solid Oxide Fuel Cell Contaminant Trap Placement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional solid oxide fuel cells face a reduction in catalytic activity due to contaminants in the oxidizer gas, which are not effectively trapped, leading to decreased power generation performance.

Innovation Solution

An electrochemical device with a contaminant trap portion is introduced between the oxidizer gas supply port and the cathode, utilizing a material like MgO or SrO to adsorb contaminants, ensuring they are trapped before reaching the cathode, with the trap portion located within 20 mm of the oxidizer gas supply port to maintain low temperature and slow molecular motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a contaminant trap portion is disposed far from the oxidizer gas supply port, then the structure is simpler, but contaminant trapping efficiency decreases due to higher temperature and faster molecular motion

Engineering Contradiction:
Improvecontaminant trapping efficiencyVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The contaminant trap portion is disposed close to the oxidizer gas supply port (within 20 mm) to perform contaminant adsorption before the oxidizer gas reaches the cathode. This preliminary action ensures contaminants are removed early in the gas flow path, maintaining low temperature conditions that enhance trapping efficiency while protecting the cathode from contamination.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the oxidizer gas temperature is high, then the power generation performance is improved, but contaminant trapping efficiency decreases due to faster molecular motion

Engineering Contradiction:
Improvecontaminant trapping efficiencyVSAvoidoxidizer gas temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The oxidizer gas path is segmented into two zones: a low-temperature zone near the supply port where the contaminant trap portion adsorbs contaminants, and a high-temperature zone farther away where the cathode operates for power generation. This spatial segmentation allows both low temperature (for trapping) and high temperature (for power generation) conditions to coexist without conflict.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively traps contaminants, maintaining catalytic activity and power generation performance by ensuring oxidizer gas is supplied at a low temperature, thereby reducing the molecular motion and enhancing contaminant trapping efficiency.

Implementation Method 1

The first contaminant trap portion is provided between the cathode and the oxidizer gas supply port and configured to adsorb the contaminants contained in the oxidizer gas

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the molecular motion in the contaminant trap portion becomes slower as the temperature of the oxidizer gas that passes through the contaminant trap portion decreases

Methodology Applied
Scientific EffectThermal motion: Brownian Motion

Data Source

PatentUS10944122B2Electrochemical device
Publication Date: 2021.03.09 NGK INSULATORS LTD
  • US10944122B2 patent drawing
  • US10944122B2 patent drawing
  • US10944122B2 patent drawing

AI summary

An electrochemical device includes an electrochemical cell, an oxidizer gas supply portion, and a first contaminant trap portion. The electrochemical cell includes an anode, a cathode, and a solid electrolyte layer provided between the fuel cell and the cathode. The oxidizer gas supply portion includes an oxidizer gas supply port for supplying oxidizer gas to the cathode. The first contaminant trap portion is provided between the cathode and the oxidizer gas supply port and configured to adsorb contaminants contained in the oxidizer gas. At least part of the first contaminant trap portion is disposed 20 mm or less from the oxidizer gas supply port in a gas supply direction in which the oxidizer gas is supplied from the oxidizer gas supply port.