Fuel Cell Control Device Air Stoichiometric Ratio Adjustment

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Solution Overview

Problem

During low efficiency power generation in fuel cell systems, the air stoichiometric ratio deviates from its target value, leading to significant fluctuations in fuel cell voltage and actual electric power, causing battery overcharging or overdischarging, which can result in battery deterioration.

Innovation Solution

A fuel cell system with a control device that adjusts the flow rate of oxidizing agent gas to manage heat generation, maintaining a larger air stoichiometric ratio during low efficiency power generation, especially in modes where electric power fluctuation is higher, to minimize deviations in actual and target electric power, thereby preventing battery overcharging or overdischarging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If low efficiency power generation is performed to increase self heat generation and rapidly warm up the fuel cell, then the warmup speed is improved, but the battery becomes liable to deteriorate due to overcharging or overdischarging

Engineering Contradiction:
Improvewarmup speedVSAvoidbattery reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The control device dynamically adjusts the air stoichiometric ratio parameter based on the vehicle's operation mode. In first mode (e.g., idle or low load), a smaller air stoichiometric ratio is used to maximize heat generation for rapid warmup. In second mode (e.g., high load or dynamic operation), a larger air stoichiometric ratio is used to stabilize voltage and prevent battery overcharging/overdischarging, thus resolving the contradiction between warmup speed and battery reliability.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If the air stoichiometric ratio is made smaller to increase power generation loss and heat generation, then the heat generation amount is improved, but the voltage fluctuation becomes greater

Engineering Contradiction:
Improveheat generation amountVSAvoidvoltage stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The system transitions from a static air stoichiometric ratio to a dynamic one that changes based on operation mode. The control device switches between different air stoichiometric ratio settings (smaller for heat generation, larger for voltage stability) according to real-time vehicle conditions, allowing the system to adaptively balance heat generation and voltage stability requirements.

Inventive Principle:
Principle #15Dynamics

3Temperature

If the flow rate of oxidizing agent gas is reduced to achieve low efficiency power generation, then the heat generation increases, but the actual electric power deviates greatly from target electric power

Engineering Contradiction:
Improveheat generationVSAvoidelectric power control precision
Core Design Contradiction:
TemperatureVSMeasurement precision

Solution Approach 1:

The control strategy applies different air stoichiometric ratio settings to different operation modes. In first mode, the system accepts larger power deviation in exchange for maximum heat generation. In second mode, the system prioritizes power control precision by using a larger air stoichiometric ratio, thus achieving local optimization for each operating condition.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power generation loss, stabilizes fuel cell voltage, and prevents battery deterioration by maintaining optimal heat generation levels, ensuring the battery remains within safe charging and discharging limits during rapid warmup operations.

Implementation Method 1

a fuel cell configured to generate electric power by electrochemical reactions between a fuel gas and oxidizing agent gas

Methodology Applied
Scientific EffectElectrochemical reactions: Fuel Cell

Implementation Method 2

performing low efficiency power generation in which the power generation loss becomes greater than normal power generation

Methodology Applied
Scientific EffectPower generation loss: Exothermic Reaction

Data Source

PatentUS11652225B2Fuel cell system and control method for fuel cell system
Publication Date: 2023.05.16 TOYOTA JIDOSHA KK
  • US11652225B2 patent drawing
  • US11652225B2 patent drawing
  • US11652225B2 patent drawing

AI summary

During performance of low efficiency power generation, a control device controls the flow rate of feed of the oxidizing agent gas so that the amount of heat generation of the fuel cell accompanying power generation loss becomes a first amount of heat generation when the state of a mount on which the fuel cell system is mounted is a first mode and controls the flow rate of feed of the oxidizing agent gas so that the amount of heat generation becomes a second amount of heat generation smaller than the first amount of heat generation when the state of the mount is a second mode where the generated electric power of the fuel cell fluctuates more easily compared with the first mode.