Fuel Cell Control Stabilization via Dead Zone and AC Extraction

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Solution Overview

Problem

The control of fuel cell voltage and power generation state values is unstable due to the superimposition of alternating current in existing fuel cell systems, affecting the overall power generation control.

Innovation Solution

A fuel cell system with a power generation controller, dead zone setter, and stopper that stabilizes control by setting a dead zone and selecting appropriate smoothing conditions based on steady or transient states, allowing the system to inhibit the effect of alternating current on control values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If alternating current is applied to the fuel cell to detect drying, then the ability to detect drying is improved, but the stability of control of power generation state values deteriorates

Engineering Contradiction:
Improvedrying detection capabilityVSAvoidcontrol stability of power generation state
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent extracts and separates the alternating current component from the measured cell voltage signal through signal processing. By identifying and removing the AC component that causes instability, the system maintains both the ability to detect drying (through the AC signal) and the stability of power generation control (by excluding the AC component from control calculations).

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary signal processing mechanism that acts as a mediator between the alternating current application and the control system. This intermediary processes the measured voltage to separate AC and DC components, allowing the AC component to be used for drying detection while the DC component maintains stable power generation control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the dead zone width is increased to stabilize control, then control stability is improved, but the responsiveness to actual power generation changes deteriorates

Engineering Contradiction:
Improvecontrol stabilityVSAvoidresponsiveness to power generation changes
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent makes the dead zone width dynamic rather than fixed. The dead zone width is adjusted based on the detected alternating current amplitude - when AC amplitude is large (indicating potential drying), the dead zone is widened to prevent instability; when AC amplitude is small, the dead zone is narrowed to maintain responsiveness. This dynamic adjustment resolves the contradiction between stability and responsiveness.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10158136B2Fuel cell system and fuel cell control method
Publication Date: 2018.12.18 TOYOTA JIDOSHA KK
  • US10158136B2 patent drawing
  • US10158136B2 patent drawing
  • US10158136B2 patent drawing

AI summary

A fuel cell system comprising: a power generation controller that controls a value subject to control, which is a value exhibiting a power generating state by a fuel cell and is a value that is affected by alternating current applied to the fuel cell, to approach a target value; a dead zone setter that sets a dead zone with the target value as a reference; and, a stopper that stops the control by the power generation controller when the value subject to control is contained in the dead zone.