Fuel Cell Power Converter with Dynamic Capacity Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing power supply devices combining fuel cells and accumulators struggle to efficiently manage variable energy demands in user networks, as they lack centralized control over energy sources and inefficiently utilize fuel cell capacity.

Innovation Solution

A device with a fuel cell, accumulator, and an electrical energy converter, controlled by an electronic circuit that adjusts energy transfer capacity and selectively manages energy between the fuel cell and accumulator, allowing central selection of energy sources based on demand and accumulator charge levels, optimizing energy production and storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the fuel cell operates at a fixed voltage level to optimize its efficiency, then the fuel cell efficiency is improved, but the system cannot adapt to variable energy demands of the user network

Engineering Contradiction:
Improvefuel cell efficiencyVSAvoidadaptability to variable energy demands
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic control of the DC converter's transfer capacity, allowing the system to adapt between different operating modes. The electronic control circuit adjusts the converter's capacity dynamically based on energy demand and accumulator charge level, enabling the fuel cell to operate efficiently at optimal voltage while the system as a whole adapts to variable demands through the accumulator buffer and converter modulation.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the fuel cell directly supplies the user network without an accumulator, then the system complexity is reduced, but the system cannot provide immediate energy response to sudden demands

Engineering Contradiction:
Improvesystem structureVSAvoidenergy response speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The accumulator serves as a preliminary energy buffer that can immediately respond to sudden energy demands before the fuel cell needs to ramp up its production. The control system anticipates energy needs by maintaining the accumulator charged, allowing immediate response to load changes without waiting for fuel cell adjustment, thus achieving fast response while keeping the fuel cell operating efficiently.

Inventive Principle:
Principle #10Preliminary action

3Power

If the DC converter transfers maximum energy from the fuel cell, then the energy availability to the user network is increased, but the fuel cell efficiency decreases due to operating outside optimal voltage range

Engineering Contradiction:
Improveenergy transfer capacityVSAvoidfuel cell efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The DC converter acts as an intermediary between the fuel cell and the user network, decoupling their operational requirements. It selectively controls energy transfer from the fuel cell to either the user network or the accumulator based on real-time conditions, allowing the fuel cell to operate at optimal efficiency while the converter manages peak power delivery by drawing from the accumulator when needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If the system uses only the fuel cell for energy supply, then the device complexity is reduced, but the system cannot selectively manage multiple energy sources based on demand and charge levels

Engineering Contradiction:
Improvecontrol system structureVSAvoidenergy management efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The electronic control circuit is designed with multi-functionality, managing both the DC converter's transfer capacity and the accumulator's charge/discharge operations through a single centralized system. This universal controller optimizes the combination of fuel cell and accumulator usage based on energy demand and charge levels, achieving efficient multi-source energy management without proportionally increasing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances energy efficiency by optimizing fuel cell operation, increasing energy availability, and ensuring the accumulator meets immediate network needs while the fuel cell builds up, maintaining optimal efficiency and extending energy production from a given fuel quantity.

Implementation Method 1

a fuel cell; an electric energy accumulator; an electrical energy converter connected on the one hand to the fuel cell and on the other hand to a charging and discharging circuit of the accumulator

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Data Source

PatentEP2557628B1Device for powering a user network comprising a fuel cell and an electricity storage battery
Publication Date: 2018.05.30 SAFRAN ELECTRONICS & DEFENSE (FR)
  • EP2557628B1 patent drawingFigure 1
  • EP2557628B1 patent drawingFigure 2

AI summary

The device (1) has a converter (5) adapted to limit the ability of electrical energy transfer of a fuel cell (PAC) i.e. hydrogen fuel cell, of a user network (2). The fuel cell is arranged to have electric power that varies depending on capacity of transfer of electrical energy. An electronic control circuit (9) is connected to the converter to control variation of electrical energy transfer capacity. The fuel cell is arranged for an accumulator (4), and the electrical energy is transferred from the accumulator to supply terminals (8) of the user network.