Fuel Cell Bipolar Plate Coolant Flow Path Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional fuel cell designs face challenges in maintaining balanced temperature distribution due to inadequate coolant supply near gas discharge ports and non-uniform manufacturing processes, leading to local hot zones and reduced cooling efficiency.

Innovation Solution

A fuel cell component with a coolant flow path that diverts coolant from the inlet to a designated region, mixing with the original coolant to enhance cooling capacity, while maintaining a compact design by avoiding additional coolant inlets and optimizing the distribution of cooling liquid through corrugated and straight-through flow paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If coolant flow paths are regularly arranged in bipolar plates, then manufacturing is simplified, but cooling uniformity deteriorates due to inadequate coolant supply near gas discharge ports

Engineering Contradiction:
Improvecoolant flow path arrangementVSAvoidtemperature uniformity
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent applies local quality by varying the coolant flow path configuration in different regions of the bipolar plate. Specifically, the flow paths are adjusted to provide increased coolant flow to regions with higher heat generation (such as near gas discharge ports), while maintaining standard configuration in other areas. This regional differentiation allows the cooling system to address local thermal characteristics, achieving more uniform temperature distribution across the fuel cell stack.

Inventive Principle:
Principle #3Local quality

2Temperature

If additional coolant inlets are added to enhance cooling in designated regions, then cooling capacity improves, but device complexity increases

Engineering Contradiction:
Improvecooling capacityVSAvoidcoolant inlet configuration
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent employs dynamics by implementing a flow diversion mechanism that dynamically redirects coolant flow based on thermal requirements. A diversion member is positioned to redirect a portion of the coolant flow from the main flow path into a bypass flow path that leads to the designated region. This dynamic flow distribution allows the system to enhance cooling capacity in specific areas without adding additional coolant inlets, thereby maintaining device simplicity while achieving improved thermal management.

Inventive Principle:
Principle #15Dynamics

3Temperature

If coolant flow is increased in designated regions, then temperature distribution improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvetemperature distributionVSAvoidflow path configuration
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The patent applies segmentation by dividing the coolant flow system into distinct flow paths: a main flow path and a bypass flow path. The diversion member creates a clear separation between these paths, allowing independent control and optimization of flow distribution. This segmented approach simplifies the manufacturing process compared to creating complex integrated flow patterns, as each segment can be manufactured and assembled separately with standard precision requirements, while still achieving the desired non-uniform flow distribution for improved temperature management.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution achieves a more uniform temperature distribution by providing enhanced cooling in regions with inadequate cooling, preventing temperature shocks and maintaining the compact design of the fuel cell, thus improving the overall performance and lifespan of the fuel cell.

Implementation Method 1

coolant is partially diverted from the coolant inlet to a designated region of the plate body and mixes with an undiverted portion in the designated region

Methodology Applied
Scientific EffectMixing:

Implementation Method 2

enhance cooling capacity in the designated region by means of the mixed coolant

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentUS20230006220A1Fuel Cell Component and Method for Thermal Management of a Fuel Cell Component
Publication Date: 2023.01.05 ROBERT BOSCH GMBH
  • US20230006220A1 patent drawing
  • US20230006220A1 patent drawing
  • US20230006220A1 patent drawing

AI summary

The present disclosure relates to the field of fuel cells. The present disclosure relates to a fuel cell component, comprising a plate body, with the following provided on the plate body: an anode gas flow path leading from an anode inlet to an anode outlet; a cathode gas flow path leading from a cathode inlet to a cathode outlet; and a coolant flow path leading from a coolant inlet to a coolant outlet, the coolant flow path being configured such that coolant is partially diverted from the coolant inlet to a designated region of the plate body and mixes with an undiverted portion in the designated region, in order to enhance cooling capacity in the designated region by means of the mixed coolant. The present disclosure also relates to a fuel cell system and a heat management method for the fuel cell component.